MODELING FOULING LAYER GROWTH IN EGR HEAT EXCHANGERS

Author(s):  
Zachary Grant Mills ◽  
Alexander Alexeev
Keyword(s):  
Author(s):  
Michael J. Lawson ◽  
Paul Sanders ◽  
Karen A. Thole

Louvered fins are used in compact heat exchangers to increase heat transfer by interrupting thermal boundary layer growth thereby increasing the convective heat transfer coefficients and reducing the air side resistance. Recently, it has been experimentally shown that heat transfer along the tube wall can be augmented by the placement of delta winglets on the louvers at an angle to the flow. The focus of this combined experimental and computational study is to determine the effect of realistic winglets on tube wall heat transfer. Comparisons of the computational simulations were made to the experimental results, which were obtained using a twenty times scaled model. Winglet performance characteristics were studied on solid louvers and pierced louvers whereby the latter simulates what would occur for a manufactured louver having a winglet. For a solid louver having a winglet, the tube wall heat transfer augmentation was found to be as high as 5.4%. Pierced louver cases were observed to produce slightly higher heat transfer augmentations than solid louver cases. Computational results suggest that the mechanism behind tube wall heat transfer augmentation is flow redirection and not winglet induced vortices.


Author(s):  
Haochi Li ◽  
John Hoard ◽  
Daniel Styles ◽  
Ashwin Salvi ◽  
Akshay Kini ◽  
...  

Exhaust gas recirculation (EGR) is a major technology to reduce NOx from diesel engines for future emission standards. The implementation of EGR coolers has been a common methodology to provide engine in-cylinder NOx reduction. However, EGR cooler fouling is a common problem. The particulate matter in exhaust tends to form a deposit layer on the wall of the heat exchangers. This effect leads to a reduction of thermal effectiveness of the heat exchangers resulting in insufficient EGR cooling and subsequently higher engine NOx emission. This paper utilized a unique test rig offering visible and infrared optical access to the deposit layer in a simulated diesel EGR cooler to study the evolution of the layer from fresh to heavy deposit. A 460μm thick deposit layer was built during a 37 hour exposure. Time lapse videos were taken provide visual in-situ evidence for the investigation of the layer thickness development and morphology change during the deposition. The layer growth tended to stabilize from about 22 hours of deposition. The shear force exerted by the gas flow moves surface particles of 20μm in diameter or larger. This could contribute to the stabilization phenomenon.


Author(s):  
C. H. Carter ◽  
J. E. Lane ◽  
J. Bentley ◽  
R. F. Davis

Silicon carbide (SiC) is the generic name for a material which is produced and fabricated by a number of processing routes. One of the three SiC materials investigated at NCSU is Norton Company's NC-430, which is produced by reaction-bonding of Si vapor with a porous SiC host which also contains free C. The Si combines with the free C to form additional SiC and a second phase of free Si. Chemical vapor deposition (CVD) of CH3SiCI3 onto a graphite substrate was employed to produce the second SiC investigated. This process yielded a theoretically dense polycrystalline material with highly oriented grains. The third SiC was a pressureless sintered material (SOHIO Hexoloy) which contains B and excess C as sintering additives. These materials are candidates for applications such as components for gas turbine, adiabatic diesel and sterling engines, recouperators and heat exchangers.


2016 ◽  
Vol 41 ◽  
pp. 268-271
Author(s):  
Luca Alberti ◽  
Adriana Angelotti ◽  
Matteo Antelmi ◽  
Ivana La Licata

Food Chain ◽  
2015 ◽  
Vol 5 (1-2) ◽  
pp. 91-104 ◽  
Author(s):  
Andrew Marchant ◽  
Andrew Graffham ◽  
Lateef Sanni ◽  
Idowu Adeoya

2003 ◽  
Vol 780 ◽  
Author(s):  
P. Thomas ◽  
E. Nabighian ◽  
M.C. Bartelt ◽  
C.Y. Fong ◽  
X.D. Zhu

AbstractWe studied adsorption, growth and desorption of Xe on Nb(110) using an in-situ obliqueincidence reflectivity difference (OI-RD) technique and low energy electron diffraction (LEED) from 32 K to 100 K. The results show that Xe grows a (111)-oriented film after a transition layer is formed on Nb(110). The transition layer consists of three layers. The first two layers are disordered with Xe-Xe separation significantly larger than the bulk value. The third monolayer forms a close packed (111) structure on top of the tensile-strained double layer and serves as a template for subsequent homoepitaxy. The adsorption of the first and the second layers are zeroth order with sticking coefficient close to one. Growth of the Xe(111) film on the transition layer proceeds in a step flow mode from 54K to 40K. At 40K, an incomplete layer-by-layer growth is observed while below 35K the growth proceeds in a multilayer mode.


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