scholarly journals Modification of steel surface layer by electroslag surfacing using compounds with high melting point

2021 ◽  
Vol 64 (9) ◽  
pp. 679-684
Author(s):  
Yu. N. Saraev ◽  
V. Р. Bezborodov ◽  
М. V. Perovskaya ◽  
V. М. Semenchuk

The authors have studied the effect of alloying on the structure, microhardness and abrasive wear resistance of electroslag surfacing layers on low-alloy structural steel 09G2S. For modification, mixtures of Si3 N4   +  FeSi2   +  Si powders obtained in the Department of Structural Macrokinetics of  the Tomsk Scientific Centre SB RAS by the method of SHS synthesis, as well as powder compositions based on TiC, were used. A molten electrode was made of low-alloy steel St3, on which modifying compositions Si3 N4   +  FeSi2   +  Si were poured out, in the first case, and modifying compositions  Si3 N4   +  FeSi2   +  Si, located below, in the second case. Metallography and X-ray microanalysis methods were used to determine the structure and  to  analyze the composition of the deposited layers, heat-affected zone (HAZ) and the base metal, on the basis of which assumptions were made about  the nature of the formation of coating properties – hardness and wear resistance. It is shown that the main influence on the wear resistance is exerted  by structure of the surfacing metal. There is a positive effect of modifying coatings by alloying materials with the alloys Si3 N4   +  FeSi2   +  Si  +  St3  and TiC  +  St3. In the molten layer, many new crystallization centers are released in the form of dispersed TiC particles. Dispersed TiC particles with  a  high melting point (3180  °C) are the first to fall out of the melt and not only serve as multiple crystallization centers, but also prevent the growth of  austenitic grains, which ensures the formation of dispersed structure. The coatings contain TiC carbide particles, as well as inclusions of other phases. At the same time, an increase in hardness of the deposited layer containing titanium carbide inclusions is observed in direction of the boundary with the base. Wear resistance of the layer increases when a TiC-based coating is formed. The obtained data can be used to create deposited layers on the metal surface with high resistance against abrasive wear. 

2008 ◽  
Vol 375-376 ◽  
pp. 143-147 ◽  
Author(s):  
Fu Qiang Hu ◽  
Hong Zhang ◽  
Wan Sheng Zhao ◽  
Zhen Long Wang ◽  
Ding Hu ◽  
...  

Two kinds of specimen made of a kind of Ta-W alloy material with high melting point about 3000°C were processed by a traditional EDM (TEDM) and a powder mixed EDM (PMEDM) separately, and its surface characteristics were tested. After processing, their surfaces had the roughness of Ra 0.542μm and Ra 0.174μm, respectively. Moreover, their surface wear-resistance was studied on a CJS111A friction and wear tester. The micro-appearances on the wear surfaces were observed and analyzed by using a SEM. The test results indicated that the better wear-resisting ability the specimen, the higher wear rate displayed during the test the grinding balls. The wear rates of grinding balls corresponding to the two processed surfaces are 2.4×10-5 mm3/m for the TEDM and 1.4×10-4 mm3/m for the PMEDM, and the latter is 5.8 times of the former. The results show that the PMEDM is better at improving the wear-resistance, roughness and hardness than the TEDM, which means that the technique of PMEDM has a great potential in processing the special material.


Alloy Digest ◽  
1970 ◽  
Vol 19 (12) ◽  

Abstract CRM MOLYBDENUM-50 RHENIUM is a high-melting-point alloy for applications such as electronics tube components, electrical contacts, thermionic converters, thermocouples, heating elements and rocket thrusters. All products are produced by powder metallurgy. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as creep. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, machining, joining, and surface treatment. Filing Code: Mo-11. Producer or source: Chase Brass & Copper Company Inc..


Alloy Digest ◽  
1970 ◽  
Vol 19 (8) ◽  

Abstract CRM RHENIUM is a commercially pure, high-melting-point metal for applications such as electronics tube components, electrical contacts, thermionic converters, thermocouples, heating elements and rocket thrusters. All products are produced by powder metallurgy. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as creep. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, machining, joining, and surface treatment. Filing Code: Re-1. Producer or source: Chase Brass & Copper Company Inc..


Alloy Digest ◽  
2020 ◽  
Vol 69 (10) ◽  

Abstract Wieland Duro Tungsten is unalloyed tungsten produced from pressed-and-sintered billets. The high melting point of tungsten makes it an obvious choice for structural applications exposed to very high temperatures. Tungsten is used at lower temperatures for applications that can benefit from its high density, high modulus of elasticity, or radiation shielding capability. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on machining. Filing Code: W-34. Producer or source: Wieland Duro GmbH.


2019 ◽  
Vol 103 (2) ◽  
pp. 889-898 ◽  
Author(s):  
Maoqiao Xiang ◽  
Miao Song ◽  
Qingshan Zhu ◽  
Chaoquan Hu ◽  
Yafeng Yang ◽  
...  

Solar Energy ◽  
2005 ◽  
Vol 79 (3) ◽  
pp. 332-339 ◽  
Author(s):  
Akira Hoshi ◽  
David R. Mills ◽  
Antoine Bittar ◽  
Takeo S. Saitoh

1996 ◽  
Vol 441 ◽  
Author(s):  
W. K. Liu ◽  
X. M. Fang ◽  
P. J. McCann ◽  
M. B. Santos

AbstractRHEED intensity oscillations observed during MBE growth of CaF2 on Si(111) and PbSe on CaF2/Si(111) are presented. The effects of substrate temperature and initial nucleation procedure are investigated. Strong temporal oscillations of the specular beam intensity are found to be most readily observed at temperatures below 200°C for both CaF2 and PbSe. Growth rates measured as a function of cell temperatures exhibit Arrhenius behavior with activation energies of 5.0 eV and 1.93 eV for CaF2 and PbSe, respectively. The relatively high activation energy obtained for CaF2 is consistent with the high melting point and sublimation energy of ionic fluorides.


1992 ◽  
Vol 7 (10) ◽  
pp. 2747-2755 ◽  
Author(s):  
C.G. McKamey ◽  
P.F. Tortorelli ◽  
J.H. DeVan ◽  
C.A. Carmichael

MoSi2 is a promising high-temperature material with low density (6.3 g/cm3), high melting point (2020 °C), and good oxidation resistance at temperatures to about 1900 °C. However, in the intermediate temperature range between 400 and 600 °C, it is susceptible to a “pest” reaction which causes catastrophic disintegration by a combination of oxidation and fracture. In this study, we have used polycrystalline MoSi2, produced by arc-casting of the pure elements and by cold and hot pressing of alloy powders, to characterize the pest reaction and to determine the roles of composition, grain or phase boundaries, and physical defects on the oxidation and fracture of specimens exposed to air at 500 °C. It was found that pest disintegration occurs through transport of oxygen into the interior of the specimen along pre-existing cracks and/or pores, where it reacts to form MoO3 and SiO2. The internal stress produced during the formation of MoO3 results in disintegration to powder. Near the stoichiometric ratio, the susceptibility to pest disintegration increases with increasing molybdenum content and with decreasing density. Silicon-rich alloys were able to form protective SiO2 and showed no indication of disintegration, even at densities as low as 60%.


2007 ◽  
Vol 336-338 ◽  
pp. 1203-1206 ◽  
Author(s):  
Metin Gürü ◽  
M. Korçak ◽  
Süleyman Tekeli ◽  
Ahmet Güral

The properties of ceramic-metal (Cermet) composites as tensile strength, hardness and resistance to corrosion and high temperature are superior than ceramics and metals. Because of the enhanced characteristics of cermets, they are commonly used in various applications and industries. The main objective of this study is to produce a cheap, easy produced, strong and high corrosion resistant composite material. For these purposes, zinc is used for its natural capacity against corrosion, low density, low melting point and softness. Magnesium aluminates spinel oxide (MgAl2O4) is chosen because of its high melting point and low density. Fly ash is a waste from coal power plant having puzzolanic properties. In this study, the effect of various amounts of zinc and fly ash addition on density and hardness behaviour of zinc-based MgAl2O4 composites was investigated. The experimental results showed that zinc and fly ash addition improved the hardness behavior of zincbased MgAl2O4 composite.


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