scholarly journals EVALUATING THE SAWABILITY OF ROCKS BY CHAIN-SAW MACHINES USING THE PROMETHEE TECHNIQUE

2021 ◽  
Vol 36 (1) ◽  
pp. 25-36
Author(s):  
Reza Mikaeil ◽  
Akbar Esmaeilzadeh ◽  
Sara Aghaei ◽  
Sina Shaffiee Haghshenas ◽  
Amir Jafarpour ◽  
...  

One of the most significant factors in the estimation of dimension stone quarry cost is the production rate of rock cutting machines. Evaluating the production rate of chain-saw machines is a very significant and practical issue. In this research, it has been attempted to evaluate and select the suitable working-face for a quarry by examining the maximum production rate in the Dehbid and Shayan marble quarries. For this purpose, fi eld studies were carried out which included measuring operational characteristics of the chain-saw cutting machine, the production rate and sampling for laboratory tests from seven active case studies. Subsequently, the physical and mechanical properties of rocks including: Uniaxial Compressive Strength (UCS), Brazilian Tensile Strength (BTS), Los Angeles abrasion, quartz content, water absorption percentage, porosity, Schmidt hardness and grain size for all sample measurements were studied after transferring the samples to a rock-mechanics laboratory. Finally, the sawability of the quarried working-faces was evaluated using the PROMETHEE multi-criteria decision-making (MCDM) model according to the physical and mechanical properties. The results of the study indicated that the number 1 and 5 working-faces from the Dehbid and Shayan quarries are the most suitable working-faces in terms of production rate with the maximum recorded production values (4.95 and 3.1 m2 /h), and with net fl ow rates (2.67 and -0.36) respectively.

2018 ◽  
Vol 4 (7) ◽  
pp. 1575 ◽  
Author(s):  
Javad Mohammadi ◽  
Mohammad Ataei ◽  
Reza Khalo Kakaei ◽  
Reza Mikaeil ◽  
Sina Shaffiee Haghshenas

The production rate in rock cutting machines is one of the most influential parameters in designing and planning procedures. Complete understanding of the production rate of cutting machines help experts and owners of this industry to predict the production expenses. Therefore, the present study predicts the production rate of the chain saw machine in dimensional stone quarries. In this research, the method of artificial neural networks was used for modeling and predicting the production rate. In addition, in this modeling, 98 data were collected from the results obtained from field studies on 7 carbonate rock samples as the dataset. Four important parameters, including uniaxial compressive strength (UCS), Los Angeles abrasion (LAA) Test, equivalent quartz content (Qs), and Schmidt Hammer (Sch) were considered as input data and the production rate was considered as the output data. The model was evaluated by the performance indices for artificial neural networks, including the value account for (VAF), root mean square error (RMSE), and coefficient of determination (R2). For simulation, 10 models were created and evaluated. Finally, the best model, i.e. model No. 3, was selected with a 4 × 3 × 1 structure, including 4 input neurons, 3 neurons in the hidden layer and 1 output neuron. The results obtained from the model’s performance indices show that a very appropriate prediction has been done for determining the production rate of the chain saw machine by artificial neural networks.


Author(s):  
Md Jahidul Islam ◽  
Jesika Rahman ◽  
Sadia Nawshin ◽  
Mohammad M. Islam

With technological advancement on the rise, manual crushing of bricks is gradually being replaced by machine crushing to obtain coarse aggregates for construction. However, properties of the brick aggregates obtained from these two methods vary which in turn, may affect the properties of the concrete matrix as well. This study represents a comparison between the machine crushed and manually crushed brick aggregates to be used as coarse aggregates in preparation of concrete. Four types of bricks, namely first class, second class, picket (over burnt) and ceramic were investigated, and each was crushed both manually and mechanically to a usable form of aggregates. The physical and mechanical properties of the brick aggregates derived from the two methods were tested and compared. In all types of brick, aggregates size, shape and strength properties such as flakiness and elongation indices, aggregate impact and crushing values and Los Angeles abrasion value showed lower values for manually crushed aggregate indicating better properties compare to machine crushed aggregates. This was evident while comparing compressive and tensile strength of concrete prepared with both manually and machine crushed first class and picket brick aggregates. Concrete with manually crushed brick aggregates showed marginally higher compressive and tensile strength in both types of brick aggregates.


2013 ◽  
Vol 10 (4) ◽  
pp. 359-366 ◽  
Author(s):  
B. Adebayo ◽  
B. Adetula

This work deals with the investigation of physical and mechanical properties of selected rocks for condition of drilling categorization. Rock samples collected from five drilling locations were tested in the laboratory for uniaxial compressive strength, tensile strength, and Drilling Rate Index (DRI) using 1,100 kN compression machine, point load tester and miniature drill. Similarly, hardness, brittleness, Rock Abrasivity Index (RAI), penetration rate and bit wear rate were determined. The results showed that uniaxial compressive strength, tensile strength and Drilling Rate Index varied from 47.78 - 111.11 MPa, 8.09 - 19.44 MPa, and 20 - 52 respectively. The Nast point system chart was used to classify the rocks into drilling conditions. The drilling classification shows that the drilling condition of the rocks varied from slow to fast. The drillability characteristics of the rocks vary from extremely low to medium as specified by the Drilling rate Index (DRI). It was concluded that uniaxial compressive strength, texture and grain size, drilling rate index and Equivalent Quartz Content (EQC) are important parameters affecting drilling condition of the rocks.


Author(s):  
Sujan Kanti Das ◽  
Mithun Rani Nath ◽  
Rajib Chandra Das ◽  
Manas Mondal ◽  
Snahasis Bhowmik

Compression molding has produced quartz-reinforced polyester composites (QPCs) weighing 10 to 40 per cent quartz relative to the weight of unsaturated polyester resin. Synergistic changes were made in the composite properties and were superior to those of the individual components. The composite's physical and  mechanical properties such as bulk density, water absorption , tensile strength, flexural strength, hardness have illustrated the competency of the composite being developed. It was found that for the resultant composite examined, the percentage of water absorption is very small. However, when quartz content were increased, water absorption grew very slowly. Enhancement of mechanical properties strongly corresponds to strong adhesion force of quartz with the matrix and it influenced by well-disperse quartz particles on the whole surface of composite. This paper also performed thermal characterization of the composites. Because of these remarkable properties, as prepared composite can find applications in packaging, fuel cell, solar cell, structural materials and households purposes.


2017 ◽  
Vol 18 ◽  
pp. 49-58
Author(s):  
Sunu Dawadi

The Malekhu Khola is rich in sediments which are widely exposed along its banks. In recent years, river mining sites have been established and mining has been carried on to produce aggregates to meet a small portion of the market demand. Because the riverbank deposits are of heterogeneous composition, quality of the aggregate from such deposits is of main issue. This study therefore, aims to evaluate quality of river sediment to know its suitability for aggregate as raw material for various uses, and the volume of the deposit. Field observation and intensive laboratory works were carried out to evaluate aggregates. The samples of aggregates were analyzed for texture, composition, durability and physical and mechanical properties. Majority of the aggregate particles were found metamorphic rocks of the Lesser Himalaya like quartzite, schist, marble, metasandstone, amphibolites, gneiss and granite, etc. Most of the deposits were matrix-supported and the matrix was basically sandy. The majority of clasts showed bladed to disc, and were generally rounded to sub rounded. The sediment size ranged from granule to upto boulder but the modal size was of cobble grade. While tested for gradation, the coarse aggregates ranged from uniform to gap graded categories. In terms of shape, workability of aggregate was found satisfactory. Aggregate samples possessed low Water Absorption Value (0.53–1.08%) and thus low effective porosity. Aggregate Impact Value (13.40–15.70%) and Aggregate Crushing Value (17.50–19.67%) showed good soundness. Los Angeles Abrasion Value (37.00–48.40%) showed the consistent hardness of each of the samples. The low range of Sodium Sulphate Soundness Value (1.37–2.16%) indicated good resistance of aggregates against chemical weathering and frosting. The aggregates were also resistant to slaking as indicated by very high range of Slake Durability Strength Index (98.67–99.72%). Comparing with the existing Nepal Standard (NS), British Standard (BS) and American Standard of Testing Material (ASTM), the studied samples were suitable for concrete structures and unbound pavements. Six different localities were considered in the study area to estimate for resource of aggregates. The total volume of the deposits was estimated to be 392273 cubic meter.Bulletin of the Department of Geology, Vol. 18, 2015, pp. 49-58


2017 ◽  
Vol 12 (3) ◽  
pp. 203-209 ◽  
Author(s):  
Vaidas Ramūnas ◽  
Audrius Vaitkus ◽  
Alfredas Laurinavičius ◽  
Donatas Čygas ◽  
Aurimas Šiukščius

As the railway lifespan is the main criterion for selection of the aggregate for ballast and for planning the maintenance of the railroad, it is important to define the relationship between the particle load resistant characteristics and a lifetime of ballast in structure. Assessment of the quality of the ballast aggregate particles under dynamic and static loading reflect both, the toughness and hardness, and these are identified with the Los Angeles Abrasion and Micro-Deval Abrasion values. The model formerly developed by Canadian Pacific Railroads was adapted to predict possible loads expressed in cumulated tonnes. Different ballast aggregate mixtures were tested in the laboratory including dolomite and granite. Calculated potential gross tonnage (expressed in Million Gross Tonnes) of the railway per lifetime for each different aggregate type presented. The outcome of this research is established classification system of railway ballast aggregate and defined Los Angeles Abrasion and Micro-Deval Abrasion values of aggregate dependently on required lifetime.


2012 ◽  
Vol 10 (1) ◽  
pp. 005-014 ◽  
Author(s):  
Małgorzata Franus

This paper presents the assessment of the physical and mechanical properties lightweight of aggregate obtained from the addition of expanded clay mineral clay – glauconite and clay from the bed, “Buda Mszczonowska”. Crushed plastic was prepared by firing at a temperature of over 1170 ° C. Evaluation of physical parameters was based on parameters such as density, bulk density and bulk density, tightness, porosity, water absorption. The study of mechanical properties was carried out on the basis of aggregate hardiness, resistance to crushing, abrasion in the drum Los Angeles. In addition, the compounds were determined in the aggregate coloring. Use glauconite in the lightweight of aggregate is beneficial for the texture of the sinter resulting in the formation of a glassy layer on the surface of the granules, and by increasing their porosity. Investigated the properties indicate that the resulting lightweight of aggregate with glauconite meets the basic requirements for materials used in construction.


2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Joanna Hydzik-Wiśniewska ◽  
Łukasz Bednarek

AbstractThe constantly growing, broadly understood, construction industry requires the use of a large amount of aggregates. The construction of roads, motorways, railway lines and hydrotechnical structures requires the use of aggregates of high quality, which is primarily determined by mechanical properties. The basic parameters describing mechanical properties of aggregates are the Los Angeles (LA) fragmentation resistance coefficient and the Micro-Deval (MDE) abrasion resistance coefficient. The LA and MDE coefficients depend mainly on the type of rock and its physical and mechanical properties. This has been thoroughly researched and documented as evidenced by the abundant literature in the field. However, the correlation between LA and MDE coefficients still gives rise to extensive discussions and some concerns. A number of publications demonstrate dependencies for various types of aggregates. Therefore, research was undertaken to present statistical analysis for one type of aggregate and one geological area.This article presents the results of the fragmentation resistance test in the Los Angeles drum and the abrasion resistance test in the Micro-Deval drum of aggregates from Carpathian sandstone deposits. Aggregate samples were divided into three groups according to the location of the deposits and the tectonic unit from which they originated. The obtained results were subjected to static analysis to fit the best mathematical function describing the relationship between the two parameters.


2016 ◽  
Vol 78 (7-2) ◽  
Author(s):  
Khairil Azman Masri ◽  
Ahmad Kamil Arshad ◽  
Mohamad Saifullah Samsudin

This paper evaluates the mechanical properties of porous asphalt (PA) with nanosilica (NS) modified binder in terms of its Abrasion Loss, Binder Draindown, Resilient Modulus and Moisture Susceptibility. These tests are essential to evaluate the performance of NS-PA towards the resistance of moisture induced damage, external loads, abrasion and interlocking structure of PA. Due to porous nature of PA, it is expose to moisture damage and binder draindown. Besides that, raveling is another major problem that closely related to PA. Thus, nanotechnology was promoted in this study in order to enhance the performance of PA. Six different percentages of nanosilica were mixed with PEN 60-70 type of binder in this study. Then, all these blended modified binder were used to prepare PA samples using Marshall Mix Design Method. Nanoparticle used in this study was Nanosilica with the average size of 10 to 15 nanometer. Binder Draindown Test was done using a metal basket with 3mm perforation. Then, abrasion loss value was evaluated using Los Angeles Abrasion Machine without steel ball. In accordance to Public Work Department of Malaysia Specification (JKR/SPJ/2008), it is stated that binder draindown for PA should not be more than 0.3% of total weight of sample, while abrasion loss should not be more than 15% also by weight of total sample. The results for Cantabro Loss Test and Binder Draindown Test indicated that 4% NS was the effective amount of NS to reduce the abrasion loss and binder drained of NS-PA. The maximum resilient modulus value for NS-PA was 4362 MPa while TSR value 91% (2% NS). Meanwhile, for conventional PA (0% NS), resilient modulus value was only 3036 MPa and TSR value 74%. From both tests were also concluded that the optimum amount of NS required for PA to archieved both value was 2%. It can be concluded that with proper concentration, the existence of NS is capable to enhance the physical and rheological properties of asphalt binder and at the same time it dispersed well in asphalt binder. Thus, the performance of PA with NS modified binder is also enhanced.


2017 ◽  
Vol 5 (2) ◽  
pp. 109 ◽  
Author(s):  
Metin Aşcı ◽  
İsmail Kaplanvural ◽  
Ahmet Karakaş ◽  
Özgün Kamil Şahin ◽  
Cengiz Kurtuluş

Correlation of physical and mechanical properties with ultrasonic pulse velocities (UPV) of sandstones in Çenedağ, Kocaeli-Turkey, NW was performed in this study. Physical and mechanical properties were defined and the relationships among the uniaxial compressive strength (UCS), porosity, void ratio, point load strength index Is(50),Schmidt hardness (RN) and bulk mass density by weight with ultrasonic pulse velocity of pink and cream colored sandstone unit of Lower Ordovician Çenedağ formation were investigated. In the scope of this research, 16 sandstone specimens were collected from various locations of Çenedağ formation in Çenedağ-Kocaeli, Turkey and laboratory experiments were implemented. Later, the statistical correlations were performed by regression analysis to evaluate the relationships between these properties and ultrasonic pulse velocity. Reasonably good correlations were determined between the UPV and physical and mechanical properties.


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