Long Chopped Glass Fiber Reinforced Low-Density Unsaturated Polyester Resin under Different Initiation

Long chopped glass fiber reinforced low-density unsaturated polyester resin (LCGFR-LDUPR) composite materials with light weight and excellent mechanical properties were prepared. It was proved that long chopped glass fiber, which was in length of 15.0 mm and chopped from ER4800-T718 plied yarn, was suitable for the preparation of LCGFR-LDUPR composite samples. With the coexistence of 1.50 parts per hundred of resin (phr) of methyl ethyl ketone peroxide (MEKP-II) and 0.05 phr of cobalt naphthenate, optimal preparation parameters were obtained, which were 20.00 phr of long chopped glass fiber, 2.50 phr of NH4HCO3, at a curing temperature of 58.0 °C. The lowest dosage of activated radicals produced by MEKP-II and cobalt naphthenate enabled the lower curing exothermic enthalpy and the slowest crosslinking for unsaturated polyester resin to carry out, resulting in a higher curing degree of resin. It was conducive to the formation, diffusion, and distribution of bubbles in uniform size, and also for the constitution of ideal three-dimensional framework of long glass fibers in the cured sample, which resulted in the LCGFR-LDUPR composite sample presenting the apparent density (ρ) of 0.68 ± 0.02 g/cm3, the compression strength (P) of 35.36 ± 0.38 MPa, and the highest specific compressive strength (Ps) of 52.00 ± 0.74 MPa/g·cm3. The work carried out an ideal three-dimensional framework of long chopped glass fiber in the reinforcement to low-density unsaturated polyester resin composite samples. It also presented the proper initiator/accelerator system of the lower curing exothermic enthalpy and the slowest crosslinking for unsaturated polyester resin.

Quartz Reinforced Unsaturated Polyester Resin Composites: Preparation and Characterization

Compression molding has produced quartz-reinforced polyester composites (QPCs) weighing 10 to 40 per cent quartz relative to the weight of unsaturated polyester resin. Synergistic changes were made in the composite properties and were superior to those of the individual components. The composite's physical and mechanical properties such as bulk density, water absorption , tensile strength, flexural strength, hardness have illustrated the competency of the composite being developed. It was found that for the resultant composite examined, the percentage of water absorption is very small. However, when quartz content were increased, water absorption grew very slowly. Enhancement of mechanical properties strongly corresponds to strong adhesion force of quartz with the matrix and it influenced by well-disperse quartz particles on the whole surface of composite. This paper also performed thermal characterization of the composites. Because of these remarkable properties, as prepared composite can find applications in packaging, fuel cell, solar cell, structural materials and households purposes.

Fabrication and Characterization of Composite Materials Using Multiple Waste Materials (Leather & Jute Fabrics) and Unsaturated Polyester Resin

Now a days environment is getting polluted due to different types of manmade reasons than ever for extreme use of synthetic materials. Various kinds of waste materials from numerous industries are also enhancing this. So, Utilization of waste materials and reduction of synthetic materials will definitely subside the environmental pollution. In this research, waste jute fabric and leather waste (cow hides) were used as reinforcing agent and unsaturated polyester resin (UPR) as matrix to prepare environmental friendly composite materials. Hand-lay up method was conducted to fabricate composite materials. Different percentages of waste leather and used jute fabrics were used with the UPR. Improved mechanical properties, tensile strength (TS), tensile modulus (TM), and percentage elongation at break (EB) were observed with the certain percentage of waste materials. Composites were also characterised by the scanning electron microscope (SEM) and fourier transform infrared (FTIR).

Effect of Recycled Ceramic Waste Content on the Properties of Unsaturated Polyester Resin

In this study, the properties of unsaturated polyester resin were studied in the presence of recycled ceramic waste particles. Herein, composites were created that contained 28.5-50 wt% porcelain particles (particle size [180 �m). High filler contents increased the gel time and decreased the exotherm temperature of unsaturated polyester resin during curing. The obtained results showed that physical parameters, such as the resin density and porosity, increased as the filler content increased. In addition, the X-ray diffraction results indicated that the produced samples were a combination of ceramic waste particles and unsaturated polyester resin, resulting in semi crystalline structure. The results showed that the maximum water absorption at 40�C increased from 0.97 to 1.5% as the filler content increased from 28.5 to 50 wt%; in this process, the materials experienced a color change but did not lose mechanical performance. Finally, the samples were characterized by thermogravimetric analysis (TGA) to study the effect of porcelain powder on the thermal degradation of the resin. The TGA scans were analyzed with the Friedman method. The results indicated that the samples with porcelain powder exhibited substantially better thermal stability than unsaturated polyester resin.

High Mechanic Enhancement of Chopped Carbon Fiber Reinforced-Low-Density Unsaturated Polyester Resin Composite at Low Preparation Temperature with Facile Polymerization

Chopped carbon fiber-reinforced low-density unsaturated polyester resin (CCFR-LDUPR) composite materials with light weight and high mechanical properties were prepared at low temperature and under the synergistic action of methyl ethyl ketone peroxide (MEKP-II) and cobalt naphthenate. Optimal preparation conditions were obtained through an orthogonal experiment, which were preparation temperature at 58.0 °C, 2.00 parts per hundred of resin (phr) of NH4HCO3, 4.00 phr of chopped carbon fibers (CCFs) in a length of 6.0 mm, 1.25 phr of initiator and 0.08 phr of cobalt naphthenate. CCFR-LDUPR composite sample presented its optimal properties for which the density (ρ) was 0.58 ± 0.02 g·cm−3 and the specific compressive strength (Ps) was 53.56 ± 0.83 MPa·g−1·cm3, which is 38.9% higher than that of chopped glass fiber-reinforced low-density unsaturated polyester resin (CGFR-LDUPR) composite materials. Synergistic effects of initiator and accelerator accelerated the specific polymerization of resin in facile preparation at low temperature. Unique “dimples”, “plate microstructure” and “surface defect” fabricated the specific microstructure of the matrix of CCFR-LDUPR composite samples, which was different from that of cured unsaturated polyester resin (UPR) with “body defect” or that of CGFR-LDUPR with coexistence of “surface defect” and “body defect”.