scholarly journals ELECTROCHEMICAL DEPOSITION OF TIN–ZINC ALLOY FROM CITRATE–AMMONIA ELECTROLYTE

2021 ◽  
pp. 61-67
Author(s):  
Svitlana Hermanivna Deribo ◽  
Serhii Anatoliiovych Leshchenko ◽  
Valrii Pavlovych Gomozov ◽  
Yuliia Ivanivna Kovalenko
Keyword(s):  
Current Efficiency ◽  
Electrochemical Deposition ◽  
Current Density ◽  
Zinc Content ◽  
Cathode Current Density ◽  
Cathodic Current Density ◽  
Zinc Alloy ◽  
Cathodic Current ◽  
Corrosion Properties ◽  
Fine Grained Structure

The cathodic processes of electrochemical deposition of a tin–zinc alloy in citrate–ammonia electrolytes have been investigated. The content of the main components of the investigated electrolyte (g/dm3): SnCl2·2H2O – 44, ZnO – 4, NH4Cl – 100, Na3C6H5O7 – 100. Wood glue (1.5 g/dm3) and neonol (4 ml/dm3) were added to the electrolyte as surfactants. It was found that high–quality coatings are deposited without heating and stirring only in the pH range from 6,0 to 7,0. The addition of these substances to the electrolyte is predicted to lead to inhibition of the reduction of metals, an improvement in the crystal structure of the deposit, but decreases the cathodic current efficiency. Hull cell studies showed that an electrolyte containing neonol as a surfactant showed better throwing power compared to other solutions. The dependence of the current efficiency of the alloy on the cathode current density showed that in the range of current densities from 0.5 A/dm2 to 4 A/dm2, the current efficiency decreases nonlinearly from 82 % to 52 %. The experimentally obtained dependence of the zinc content in the alloy on the cathodic current density showed the possibility of obtaining alloys with a zinc content of 8 % to 33 %. The obtained results allowed us to determine that for the deposition of an alloy with a zinc content of 20–25 %, which provides the best anti–corrosion properties of the coating, it is necessary to carry out the process at a cathodic current density of 1,5–2,0 A/dm2, while the current efficiency is about 70 %, and the deposition rate alloy is 0,44–0,54 μm/min. The received coatings have a semi–bright appearance, a fine–grained structure, light gray color, they are strongly adhered to the substrate.

scholarly journals Influence of Current Density on the Microstructure of Carbon-Based Cathode Materials during Aluminum Electrolysis

2020 ◽  
Vol 10 (7) ◽  
pp. 2228
Author(s):  
Wei Wang ◽  
Kai Sun
Keyword(s):  
Current Density ◽  
Aluminum Electrolysis ◽  
Cathode Current Density ◽  
Cathodic Current Density ◽  
Cathodic Current ◽  
Aluminum Reduction ◽  
Electrostatic Charging ◽  
Cathode Current ◽  
Current Densities ◽  
Sodium Expansion

Sodium expansion plays an important role in cathode deterioration during aluminum electrolysis. In this work, the sodium expansion of semigraphitic cathode material has been measured at various cathodic current densities using a modified Rapoport apparatus. We have studied the microstructural changes of carbon cathodes after aluminum electrolysis using high-resolution transmission electron microscopy (HRTEM). Because of an increasing trend toward higher amperage in retrofitted aluminum reduction cells, an investigation is conducted both at a representative cathode current density (0.45 A/cm2) and at a high cathodic current density (0.7 A/cm2). The results indicate that the microstructures of carbon cathodes can be modified by Joule heating and electrostatic charging with higher current densities during aluminum electrolysis. With the penetration of the sodium and melt, zigzag and armchair edges, disordered carbon, and exfoliation of the surface layers may appear in the interior of the carbon cathode. The penetration of the sodium and melt causes remarkable stresses and strains in the carbon cathodes, that gradually result in performance degradation. This shows that increasing the amperage in aluminum reduction cells may exacerbate the material deterioration of the cathodes.

scholarly journals Electrodeposition of Copper and Brass Coatings with Olive-Like Structure

Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1762
Author(s):  
Artur Maciej ◽  
Natalia Łatanik ◽  
Maciej Sowa ◽  
Izabela Matuła ◽  
Wojciech Simka
Keyword(s):  
Corrosion Resistance ◽  
Cathodic Current Density ◽  
Bath Composition ◽  
Cathodic Current ◽  
Corrosion Properties ◽  
Fine Grained ◽  
Electrodeposited Coating ◽  
Copper Zinc ◽  
New Generation ◽  
First Time

One method of creating a brass coating is through electrodeposition, which is most often completed in cyanide galvanic baths. Due to their toxicity, many investigations focused on the development of more environmentally friendly alternatives. The purpose of the study was to explore a new generation of non-aqueous cyanide-free baths based on 1-ethyl-3-methylimidazolium acetate ionic liquids. The study involved the formation of copper, zinc, and brass coatings. The influence of the bath composition, cathodic current density, and temperature was determined. The obtained coatings were characterized in terms of their morphology, chemical composition, phase composition, roughness, and corrosion resistance. It was found that the structure of the obtained coatings is strongly dependent on the process parameters. The three main structure types observed were as follows: fine-grained, porous, and olive-like. To the best knowledge of the authors, it is the first time the olive-like structure was observed in the case of an electrodeposited coating. The Cu-Zn coatings consisted of 19–96 at. % copper and exhibited relatively good corrosion resistance. A significant improvement of corrosion properties was found in the case of copper and brass coatings with the olive-like structure.

Comparative Cathodic Behavior of ~9% Cr and Plain Steel Reinforcement in Concrete

CORROSION ◽  
2012 ◽  
Vol 68 (4) ◽  
pp. 045003-1-045003-10 ◽  
Author(s):  
M. Akhoondan ◽  
A.A. Sagüés
Keyword(s):  
Carbon Steel ◽  
Oxygen Reduction ◽  
Current Density ◽  
Surface Condition ◽  
Corrosion Current ◽  
Reduction Reaction ◽  
Cathodic Current Density ◽  
Cathodic Current ◽  
Steel Rebar ◽  
Cathodic Region

The extent of the oxygen reduction reaction in concrete was evaluated for ~9% Cr rebar approaching the ASTM A1035 specification and compared to that of conventional carbon steel rebar, at ages of up to ~1 year. Cathodic strength was measured by the cathodic current density developed at −0.35 V vs. copper/copper sulfate (Cu/CuSO4 [CSE]) and −0.40 VCSE in cyclic cathodic potentiodynamic polarization tests, both in the as-received condition with mill scale and with scale removed by glass bead surface blasting. In both conditions the ~9% Cr alloy was a substantially weaker cathode, by a factor of several fold, than carbon steel. Within each material, the surface-blasted condition yielded also much lower cathodic current density than the as-received condition. For a small anode-large cathode system with a given anode polarization function, and no important oxygen reduction concentration polarization, the corrosion current was projected to be significantly lower if the cathodic region were ~9% Cr instead of plain steel rebar with comparable surface condition. There was strong correlation between the charge storage capability of the interface and the extent of cathodic reaction of oxygen. The result cannot be ascribed solely to differences in effective surface area between the different materials and conditions.

scholarly journals The study of Zn–Co alloy coatings electrochemically deposited by pulse current

2012 ◽  
Vol 66 (5) ◽  
pp. 749-757 ◽  
Author(s):  
Jelena Bajat ◽  
Miodrag Maksimovic ◽  
Milorad Tomic ◽  
Miomir Pavlovic
Keyword(s):  
Surface Roughness ◽  
Current Efficiency ◽  
Direct Current ◽  
Current Density ◽  
Pulse Current ◽  
Pulse Plating ◽  
Cathodic Current ◽  
Average Current Density ◽  
Corrosion Stability ◽  
Average Current

The electrochemical deposition by pulse current of Zn-Co alloy coatings on steel was examined, with the aim to find out whether pulse plating could produce alloys that could offer a better corrosion protection. The influence of on-time and the average current density on the cathodic current efficiency, coating morphology, surface roughness and corrosion stability in 3% NaCl was examined. At the same Ton/Toff ratio the current efficiency was insignificantly smaller for deposition at higher average current density. It was shown that, depending on the on-time, pulse plating could produce more homogenous alloy coatings with finer morphology, as compared to deposits obtained by direct current. The surface roughness was the greatest for Zn-Co alloy coatings deposited with direct current, as compared with alloy coatings deposited with pulse current, for both examined average current densities. It was also shown that Zn-Co alloy coatings deposited by pulse current could increase the corrosion stability of Zn-Co alloy coatings on steel. Namely, alloy coatings deposited with pulse current showed higher corrosion stability, as compared with alloy coatings deposited with direct current, for almost all examined cathodic times, Ton. Alloy coatings deposited at higher average current density showed greater corrosion stability as compared with coatings deposited by pulse current at smaller average current density. It was shown that deposits obtained with pulse current and cathodic time of 10 ms had the poorest corrosion stability, for both investigated average deposition current density. Among all investigated alloy coatings the highest corrosion stability was obtained for Zn-Co alloy coatings deposited with pulsed current at higher average current density (jav = 4 A dm-2).

Controlling factors in localised corrosion morphologies observed for magnesium immersed in chloride containing electrolyte

2015 ◽  
Vol 180 ◽  
pp. 313-330 ◽  
Author(s):  
Geraint Williams ◽  
Nick Birbilis ◽  
H. Neil McMurray
Keyword(s):  
Current Density ◽  
Radial Growth ◽  
Cathodic Current Density ◽  
Nacl Solution ◽  
High Concentration ◽  
Cathodic Current ◽  
Density Distributions ◽  
Filiform Corrosion ◽  
Density Values ◽  
Current Densities

The early stages of localised corrosion affecting magnesium (Mg) surfaces when immersed in aqueous sodium chloride (NaCl) solutions involves the propagation of dark regions, within which both anodic metal dissolution and cathodic hydrogen evolution occur. For nominally “pure” Mg, these dark areas can either take the form of discs which expand radially with time, or filiform-like tracks which lengthen with time. For Mg surfaces which display disc-form corrosion features in concentrated NaCl electrolyte, a transition to filiform corrosion (FFC) is observed as the concentration is decreased, indicating ohmic constraints on radial propagation. A similar effect is observed when Mg specimens of different iron impurity are immersed in a fixed, high concentration NaCl solution, where disc-form corrosion is observed on samples having ≥280 ppm Fe, but FFC predominates at ≤80 ppm Fe. An in situ scanning vibrating electrode technique (SVET) is used to determine current density distributions within the propagating corrosion features. Cathodic current density values of between −100 and −150 A m−2 measured in central areas of disc-like features are sufficient to sustain the radial growth of a local anode at the perimeter of the discs. However, for high purity Mg specimens (≤80 ppm Fe), cathodic current densities of −10 A m−2 or less are measured over FFC affected regions, indicating that linear propagation arises when there is insufficient cathodic current produced on the corroded surface to sustain radial growth. The results are consistent with surface control of localised corrosion propagation in concentrated electrolyte, but ohmic control in dilute, lower conductivity NaCl solution.

scholarly journals Hydrogen Absorption and Desorption in Steel by Electrolytic Charging

2006 ◽  
Vol 15-17 ◽  
pp. 816-821 ◽  
Author(s):  
Geert Mertens ◽  
Lode Duprez ◽  
Bruno C. De Cooman ◽  
Marc Verhaege
Keyword(s):  
Current Density ◽  
Hydrogen Absorption ◽  
Failure Mechanisms ◽  
Great Influence ◽  
Hydrogen Desorption ◽  
Cathodic Current Density ◽  
Cathodic Current ◽  
Charging Current ◽  
Current Densities ◽  
Profound Insight

The presence of hydrogen in steel decreases its toughness and formability leading to hydrogen embrittlement. To understand the failure mechanisms of steel due to the presence of hydrogen, a profound insight in the hydrogen household of the steel is needed. This includes a study of the solubility, the diffusion and the trapping of hydrogen. Next, the absorption and desorption behavior during and after electrolytic charging must be well determined. This was investigated in this research for steels with various types of traps, e.g. dislocations, microcracks, grain boundaries and precipitates such as TiC and Ti4C2S2. The samples were cathodically charged at three different current densities: 0.8mA/cm2; 8.3mA/cm2 and 62.5mA/cm2. It was noticed that the cathodic current density used for hydrogen loading had a great influence on the results. Observation of the samples by scanning electron microscopy (SEM) showed that at the highest current density major damage of the surface had occurred. Hence it was decided to study more systematically the influence of charging current density on the resulting surface aspect and on hydrogen absorption and desorption. The hydrogen charging kinetics, maximum hydrogen solubility and hydrogen desorption behavior have also been evaluated for the different current densities during charging.

Experimental Research on Electroforming Nano-ZrO2 Reinforced Cu-Matrix Composite Aided by Pulse Power

2018 ◽  
Vol 764 ◽  
pp. 95-105
Author(s):  
Zhong Wen Sima ◽  
Zhi Yong Li ◽  
Hong Bin Cui ◽  
Hun Guo
Keyword(s):  
Surface Morphology ◽  
Matrix Composite ◽  
Current Density ◽  
Duty Cycle ◽  
Pulse Frequency ◽  
Cathodic Current Density ◽  
Ultrasonic Power ◽  
Cathodic Current ◽  
Maximum Content ◽  
Cycle Pulse

Prepared the nanoZrO2 reinforced Cu-matrix composite by pulse electroforming. The effects of the content of nanoZrO2 particle in the casting solution, average cathodic current density, duty cycle, pulse frequency and ultrasonic power on the content of nanoZrO2 in the electroforming Cu-matrix composite have been studied. The microhardness and surface morphology of Cu-ZrO2 composite were analyzed. The experimental results demonstrate that the maximum content of nanoZrO2 in the electroforming Cu-ZrO2 composite is 2.94%, microhardness is 492 HV, which is significantly improved compared with pulse pure copper’s 337 HV, when the content of nanoZrO2 is 40 g/L, average cathodic current density is 4A/dm2, duty cycle is 0.2 , pulse frequency is 1100 Hz and ultrasonic power is 20w .The surface of composite prepared by pulse electroforming is more smooth, organization is denser, grain is finer and agglomeration of nanoZrO2 particles is fewer compared with Direct-current electroforming nanoZrO2 reinforced Cu-ZrO2 composite.

Electrochemical Behaviour and Electrorefining of Cobalt in NaCl-KCl-K2TiF6 Melt

2009 ◽  
Vol 64 (7-8) ◽  
pp. 485-491 ◽  
Author(s):  
Sergey A. Kuznetsov ◽  
Olga S. Kazakova ◽  
Olga V. Makarova
Keyword(s):  
Current Density ◽  
Electrochemical Behaviour ◽  
Linear Sweep Voltammetry ◽  
Cathodic Current Density ◽  
Argon Atmosphere ◽  
Limiting Current ◽  
Linear Sweep ◽  
Cathodic Current ◽  
Limiting Current Density ◽  
The Right

AbstractThe electrorefining of cobalt in NaCl-KCl-K2TiF6 (20 wt%) melt has been investigated. It was shown that complexes of Ti(III) and Co(II) appeared in the melt due to the reaction 2Ti(IV) + Co → 2Ti(III) + Co(II) and this reaction was entirely shifted to the right hand side. On the base of linear sweep voltammetry diagnostic criteria it was found that the discharge of Co(II) to Co metal is controlled by diffusion. The limiting current density of discharge Co(II) to metal in NaCl-KCl-K2TiF6 (20 wt%) melt was determined by steady-state voltammetry. The electrorefining of cobalt was carried out in hermetic electrolyser under argon atmosphere. Initial cathodic current density was changed from 0.2 Acm−2 up to 0.7 Acm−2, the electrolysis temperature varied within 973 - 1123 K. Behaviour of impurities during cobalt electrorefining was discussed. It was shown that electrorefining led to the elimination of most of the interstitial impurities (H2, N2, O2, C), with the result that the remaining impurity levels below 10 ppm impart high ductility to cobalt.

Cathodic Protection of Iron In the Temperature Range 25 C-92 C★

CORROSION ◽  
1958 ◽  
Vol 14 (4) ◽  
pp. 54-56 ◽  
Author(s):  
G. R. HOEY ◽  
M. COHEN
Keyword(s):  
Current Density ◽  
Cathodic Protection ◽  
Cathodic Polarization ◽  
Open Circuit ◽  
Cathodic Current Density ◽  
Oxygen Solubility ◽  
Nacl Solution ◽  
Cathodic Current ◽  
Temperature Range ◽  
Higher Temperature

Abstract The cathodic protection of iron was studied in the temperature range 25 C to 92 C. The limiting protective current density and the open circuit cathodic current density for iron in dilute NaCl solution goes through a temperature maximum at roughly 75 C. This is explained in terms of the effect of decreasing oxygen solubility at the higher temperature on the local cathodic reaction, 2H+ + O2 + 4e = 20H- Iron corrodes under cathodic control at room temperature, whereas at the higher temperatures there is a mixed cathodic-anodic control. Cathodic polarization curves for iron in dilute NaCl solution were obtained in the temperature range 25 C to 92 C. Unsteady potentials were observed in the vicinity of the limiting protective current, whereas at higher and lower currents, steady potentials were observed. The current density at which the potential of the iron reaches —0.5 volt on the hydrogen scale gives satisfactory protection. The nature of the corrosion products of iron is unaffected by temperature in the range studied. 5.2.2

Porous Co–P foam as an efficient bifunctional electrocatalyst for hydrogen and oxygen evolution reactions

2016 ◽  
Vol 4 (47) ◽  
pp. 18272-18277 ◽  
Author(s):  
SeKwon Oh ◽  
HyoWon Kim ◽  
YongKuen Kwon ◽  
MinJoong Kim ◽  
EunAe Cho ◽  
...  
Keyword(s):  
Oxygen Evolution ◽  
Current Density ◽  
High Performance ◽  
Cathodic Current Density ◽  
Cathodic Current ◽  
Bifunctional Electrocatalyst ◽  
One Step

A high-performance bifunctional Co–P foam catalyst was successfully synthesized by facile one-step electrodeposition at a high cathodic current density.

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