scholarly journals Strength analysis of banded roll for asymmetric rolling of few-leaf springs

Author(s):  
L. A. Isaevich ◽  
A. D. Kritsky ◽  
D. M. Ivanickij ◽  
M. I. Sidorenko

The nominal rotational torque on the rolls during asymmetric rolling of a strip of few-leaf springs was calculated. To stabilize the rolling process it was proposed to use a front tension and a minimum value of such tension was computed. Misalignment of the circumferential speeds of the driving and driven rolls are calculated. The design of a composite banded roll with two tabs on the bandage and the two grooves on the shaft are proposed. In addition, the mating surfaces of the shaft and the shroud are made in the form of a Morse cone, which facilitates the repair of the roll and provides a tight contact between the mating surfaces. The test for bearing stress and shear of the tabs on the bandage. The structural strength of banded roll is provided.

2011 ◽  
Vol 702-703 ◽  
pp. 68-75 ◽  
Author(s):  
Hirofumi Inoue

In order to develop favorable textures for deep drawing of Al-Mg-Si and Mg-Al-Zn alloys that are promising as automotive body panels, we have adopted the symmetric/asymmetric combination rolling (SACR) process consisting of conventional symmetric rolling and subsequent asymmetric rolling at relatively low reduction. The combination of symmetric cold rolling and asymmetric warm rolling for AA6022 sheets leads to the formation of “TD-rotated β-fiber texture”, resulting in the evolution of {111} recrystallization texture after solution treatment at a high temperature. The SACR processed and solution-treated sheets show a high average r-value with small in-plane anisotropy, and consequently the limiting drawing ratio increases significantly, compared to that of the cold-rolled and solution-treated sheets. In the case of AZ31 magnesium alloy, the SACR process by hot rolling causes the formation of a unique texture, which shows two (0001) poles with tilt angles of 0 and −40 degrees from the normal direction (ND) toward the rolling direction (RD). In addition, subsequent annealing weakens intensity of the double-peak texture, so that the drawability is greatly improved in comparison with that of the conventional warm-rolled sheets with a strong basal texture. At the same time, yield strength decreases to some extent, but the SACR processed and annealed sheets exhibit a good balance of strength and formability due to a mixed texture with basal and tilt components.


2015 ◽  
Vol 60 (4) ◽  
pp. 2821-2826 ◽  
Author(s):  
A. Wierzba ◽  
S. Mróz ◽  
P. Szota ◽  
A. Stefanik ◽  
R. Mola

The paper presents the results of the experimental study of the three-layer Al-Mg-Al sheets rolling process by the ARB method. The tests carried out were limited to single-pass symmetric and asymmetric rolling processes. An Al-Mg-Al package with an initial thickness of 4 mm (1-2-1 mm) was subjected to the process of rolling with a relative reduction of 50%. To activate the shear band in the strip being deformed, an asymmetry factor of av=2 was applied. From the test results, an increase in the tensile strength of the multi-layer Al-Mg-Al sheets obtained from the asymmetric process was observed. Microhardness tests did not show any significant differences in aluminium layer between respective layers of sheets obtained from the symmetric and the asymmetric process. By contrast, for the magnesium layer, an increase in microhardness from 72 HV to 79 HV could be observed for the asymmetric rolling. The analysis of the produced Al-Mg-Al sheets shows that the good bond between individual layers and grain refinement in the magnesium layer contributed to the obtaining of higher mechanical properties in the multi-layer sheets produced in the asymmetric process compared to the sheets obtained from the symmetric process.


2016 ◽  
Vol 55 (1-2) ◽  
pp. 12-18 ◽  
Author(s):  
I. Yu. Prikhod’ko ◽  
M. A. Dedik ◽  
K. A. Gogaev ◽  
V. S. Voropaev ◽  
A. I. Itsenko

2014 ◽  
Vol 59 (4) ◽  
pp. 1533-1538
Author(s):  
A. Kawałek ◽  
H. Dyja ◽  
M. Knapinski ◽  
G. Banaszek ◽  
M. Kwapisz

Abstract In order to enhance the quality of plates, various solutions are being implemented, including normalizing rolling, the process of rolling followed by accelerated cooling, as well as new roll gap control systems. The hydraulic positioning of rolls and the working roll bending system can be mentioned here. The implementation of those systems results in increased loads of the rolling stands and working tools, that is the rolls. Another solution aimed at enhancing the cross-sectional and longitudinal shape of rolled plate is the introduction of asymmetric rolling, which consists in the intentional change of the stress and strain state in the roll gap. Asymmetric rolling systems have been successfully implemented in strip cold rolling mills, as well as in sheet hot rolling mills. The paper present results of studies on the effect of roll rotational speed asymmetry and other rolling process parameters on the change in the shape of rolled strip and the change of rolls separating force for the conditions of normalizing rolling of plates in the finishing stand. The variable process parameters were: the roll rotational speed asymmetry factor, av; the strip shape factor, h0/D; and the relative rolling reduction, ε. Working rolls of the diameter equal to 1000 mm and a constant lower working roll rotational speed of n = 50 rpm were assumed for the tests. The asymmetric rolling process was run by varying the rotational speed of the upper roll, which was lower than that of the lower roll. The range of variation of the roll rotational speed factor, av =vd/vg, was 1.01÷1.15. A strip shape factor of h0/D = 0.05÷0.014 was assumed. The range of rolling reductions applied was ε = 0.08÷0.50. The material used for tests was steel of the S355J2G3 grade. For the simulation of the three-dimensional plastic flow of metal in the roll gap during the asymmetric hot rolling of plates, the mathematical model of the FORGE 2008 ® program was used. For the mathematical description of the effect of rolling parameters on the strip curvature and rolls separating force the special multivariable polynomial interpolation was used. This method of tensor interpolation in Borland Builder programming environment was implemented. On the basis of the carried out analysis can be state, that by using the appropriate relative rolling reduction and working roll peripheral speed asymmetry factor for a given feedstock thickness (strip shape ratio) it is possible to completely eliminate the unfavorable phenomenon of strip bending on exit from the roll gap, or to obtain the permissible strip curvature which does not obstructs the free feed of the strip to the next pass or transferring the plate to the accelerated plate cooling stations. Additionally by introducing the asymmetric plate rolling process through differentiating working roll peripheral speeds, depending on the asymmetry factor used, the magnitude of the total roll separating force can be reduced and, at the same time, a smaller elastic deflection of rolling stand elements can be achieved. As a result smaller elastic deflection of the working rolls, smaller dimensional deviations across its width and length finished plate can be obtained.


The criteria for distinguishing between the maximum and minimum values of integrals have been investigated by many eminent mathematicians. In 1786 Legendre gave an imperfect discussion for the case where the function to be made a maximum is ʃ f (x,y, dy / dx ) dx . Nothing further seems to have been done till 1797, when Lagrange pointed out, in his ‘Théorie des Fonctions Analytiques,' published in 1797, that Legendre had supplied no means of showing th at the operations required for his process were not invalid through some of the multipliers becoming zero or infinite, and he gives an example to show that Legendre’s criterion, though necessary, was not sufficient. In 1806 Brunacci, an Italian mathematician, gave an investigation which has the important advantage of being short, easily compiehensible, and perfectly general in character, but which is open to the same objection as that brought against Legendre’s method. The next advance was made in 1836 by the illustrious Jacobi, who treats only of functions containing one dependent and one independent variable. Jacobi says (Todhunter, Art. 219, p. 243): “I have succeeded in supplying a great deficiency in the Calculus of Variations. In problems on maxima and minima which depend on this calculus no general rule is known for deciding whether a solution really gives a maximum or a minimum, or neither. It has, indeed, been shown that the question amounts to determining whether the integrals of a certain system of differential equations remain finite throughout the limits of the integral which is to have a maximum or a minimum value. But the integrals of these differential equations were not known, nor had any other method been discovered for ascertaining whether they remain finite throughout the required interval. I have, however, discovered that these integrals can be immediately obtained when We have integrated the differential equations which must be satisfied in order that the first variation may vanish.” Jacobi then proceeds to state the result of his transformation for the cases where the function to be integrated contains x, y, dy / dx , and x, y, dy / dx 2 , and in this solution the analysis appears free from all objection, though, where he proceeds to consider the general case, the investigation does not appear to be quite satisfactory in form, inasmuch as higher and higher differential coefficients of By are successively introduced into the discussion (see Art. 5). Jacobi’s analysis is much more complicated than Brunacci's, its advantage being that the coefficients used in the transformation could be easily determined; hence it supplied the means of ascertaining whether they became infinite or not.


2016 ◽  
Vol 851 ◽  
pp. 720-727
Author(s):  
Yu Chuan Lin ◽  
Wen Jeng Hsueh

The aim of this study is to develop structural strength analysis technique and real-time measuring system of composite laminate using finite element method (FEM) and fiber bragg grating (FBG) sensor. A composite laminate of cantilever beam was designed and fabricated using glass fiber reinforced plastic (GFRP) for structural mechanics behavior research. Six design cases of different orientations composite laminate were considered for the better combinations by using FEM program. The bending test of a composite laminate of cantilever beam was performed by using FBG sensor to obtained relationship between strain and displacement. The study result shows that the higher stiffness of composite laminate of cantilever beam was obtained in the [0/90/0/90] orientation. The first natural frequency is 34.83 Hz and corresponding mode shape is bending mode in Z-direction. The FEM and FBG sensor have been successfully used in variety of composite laminate design with different layering sequences by this article.


2011 ◽  
Vol 702-703 ◽  
pp. 758-761 ◽  
Author(s):  
Tuan Nguyen Minh ◽  
Jurij J. Sidor ◽  
Roumen H. Petrov ◽  
Leo Kestens

The core loss and magnetic induction of electrical steels are dependent on the microstructure and texture of the material, which are produced by the thermo-mechanical processing. After a conventional rolling process, crystal orientations of the α-(//RD) and γ-(//ND) fibers are strongly present in the final texture. These fibers have a drastically negative effect on the magnetic properties of electrical steels. By applying asymmetric rolling, significant shear strains could be introduced across the thickness of the sheet and thus a deformation texture with more magnetically favorable components is expected. In this study, an electrical steel of 1.23 wt.% Si was subjected to asymmetric warm rolling in a rolling mill with different roll diameters. The evolutions of both deformed and annealed textures were investigated. The texture evolution during asymmetric warm rolling was analyzed by crystal plasticity simulations using the ALAMEL model. A good fit between measured and calculated textures was obtained. The annealing texture could be understood in terms of an oriented nucleation model that selects crystal orientations with a lower than average stored energy of plastic deformation.


Author(s):  
Cheng Shu ◽  
Li Hong ◽  
Zhang Dongxu

The strength of an oil carrier is generally checked using static load or equivalent load of wave action in accordance with relevant specifications. In order to accurately calculate the stress and the deformation of an oil carrier under wave action, the fluid-structure interaction system in the platform Workbench is used in this work. And, the pressure-based solver, the two-phase flow model and UDF (User Defined Function) in the software FLUENT are used to compile the three-order Stokes Wave so as to simulate ocean waves. Forces acting on the surface of the oil carrier are obtained by calculating the flow field, and the structural strength of the carrier is then investigated under sagging and hogging conditions. The results show that: the three-order Stokes Wave matches well with the theoretical result, and it is feasible to research the strength of the oil carrier by generating waves using this numerical method. In addition, the method of fluid-structure interaction is applied to investigate the structural strength of the fully-loaded carrier under sagging and hogging conditions.


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