Development and World's First Field Deployment of 2.125" Tridem Coiled Tubing Tractor for Extended Reach Open Hole Horizontal Wells with ESP Completions

Author(s):  
Abubaker Saeed ◽  
Laurie Duthie ◽  
Timofey Yakovlev ◽  
Hani Sagr
2021 ◽  
Author(s):  
Laurie S. Duthie ◽  
Hussain A. Saiood ◽  
Abdulaziz A. Al-Anizi ◽  
Norman B. Moore ◽  
Carol Correia

Abstract Successful reservoir surveillance and production monitoring is a key component for effectively managing any field production strategy. For production logging in openhole horizontal extended reach wells (ERWs), the challenges are formidable and extensive; logging these extreme lengths in a cased hole would be difficult enough, but are considerably exaggerated in the openhole condition. A coiled tubing (CT) logging run in open hole must also contend with increased frictional forces, high dogleg severity, a quicker onset of helical buckling and early lockup. The challenge to effectively log these ERWs is further complicated by constraints in the completion where electrical submersible pumps (ESPs) are installed including a 2.4" bypass section. Although hydraulically powered coiled tubing tractors already existed, a slim CT tractor with real-time logging capabilities was not available in the market. In partnership with a specialist CT tractor manufacturer, a slim logging CT tractor was designed and built to meet the exceptional demands to pull the CT to target depth. The tractor is 100% hydraulically powered, with no electrical power allowing for uninterrupted logging during tractoring. The tractor is powered by the differential pressure from the bore of the CT to the wellbore, and is operated by a pre-set pump rate from surface. Developed to improve the low coverage in open hole ERW logging jobs, the tractor underwent extensive factory testing before being deployed to the field. The tractor was rigged up on location with the production logging tool and ran in hole. Once the coil tubing locked up, the tractor was activated and pulled the coil to cover over 90% of the open hole section delivering a pulling force of up to 3,200 lb. Real-time production logging was conducted simultaneously with the tractor activated, flowing and shut-in passes were completed to successfully capture the zonal inflow profile. Real-time logging with the tractor is logistically efficient and allows instantaneous decision making to repeat passes for improved data quality. The new slim logging tractor is the world's slimmest most compact, and the first of its kind CT tractor that enables production logging operations in horizontal extended reach open hole wells. The ability to successfully log these extended reach wells cannot be understated, reservoir simulations and management decisions can only as good as the quality of data available. Some of the advantages of drilling extended reach wells such as increased reservoir contact, reduced footprint and less wells drilled will be lost if sufficient reservoir surveillance cannot be achieved. To maximize the benefits of ERWs, creative solutions and innovative designs must continually be developed to push the boundaries further.


2021 ◽  
Author(s):  
Seng Wei Jong ◽  
Yee Tzen Yong ◽  
Yusri Azizan ◽  
Richard Hampson ◽  
Rudzaifi Adizamri Hj Abd Rani ◽  
...  

Abstract Production decline caused by sand ingress was observed on 2 offshore oil wells in Brunei waters. Both wells were completed with a sub-horizontal openhole gravel pack and were subsequently shut in as the produced sand would likely cause damage to the surface facilities. In an offshore environment with limited workspace, crane capacity and wells with low reservoir pressures, it was decided to intervene the wells using a catenary coiled tubing (CT) vessel. The intervention required was to clean out the sand build up in the wells and install thru-tubing (TT) sand screens along the entire gravel packed screen section. Nitrified clean out was necessary due to low reservoir pressures while using a specialized jetting nozzle to optimize turbulence and lift along the deviated section. In addition, a knockout pot was utilized to filter and accommodate the large quantity of sand returned. The long sections of screens required could not be accommodated inside the PCE stack resulting in the need for the operation to be conducted as an open hole deployment using nippleless plug and fluid weight as well control barrier. A portable modular crane was also installed to assist the deployment of long screen sections prior to RIH with CT. Further challenges that needed to be addressed were the emergency measures. As the operation was to be conducted using the catenary system, the requirement for an emergency disconnect between the vessel and platform during the long cleanout operations and open hole deployment needed to be considered as a necessary contingency. Additional shear seal BOPs, and emergency deployment bars were also prepared to ensure that the operation could be conducted safely and successfully.


2021 ◽  
Author(s):  
Usman Ahmed ◽  
Zhiheng Zhang ◽  
Ruben Ortega Alfonzo

Abstract Horizontal well completions are often equipped with Inflow Control Devices (ICDs) to optimize flow rates across the completion for the whole length of the interval and to increase the oil recovery. The ICD technology has become useful method of optimizing production from horizontal wells in a wide range of applications. It has proved to be beneficial in horizontal water injectors and steam assisted gravity drainage wells. Traditionally the challenges related to early gas or water breakthrough were dealt with complex and costly workover/intervention operations. ICD manipulation used to be done with down-hole tractor conveyed using an electric line (e-line) cable or by utilization of a conventional coiled tubing (CT) string. Wellbore profile, high doglegs, tubular ID, drag and buoyancy forces added limitations to the e-line interventions even with the use of tractor. Utilization of conventional CT string supplement the uncertainties during shifting operations by not having the assurance of accurate depth and forces applied downhole. A field in Saudi Arabia is completed with open-hole packer with ICD completion system. The excessive production from the wells resulted in increase of water cut, hence ICD's shifting was required. As operations become more complex due to fact that there was no mean to assure that ICD is shifted as needed, it was imperative to find ways to maximize both assurance and quality performance. In this particular case, several ICD manipulating jobs were conducted in the horizontal wells. A 2-7/8-in intelligent coiled tubing (ICT) system was used to optimize the well intervention performance by providing downhole real-time feedback. The indication for the correct ICD shifting was confirmed by Casing Collar Locator (CCL) and Tension & Compression signatures. This paper will present the ICT system consists of a customized bottom-hole assembly (BHA) that transmits Tension, compression, differential pressure, temperature and casing collar locator data instantaneously to the surface via a nonintrusive tube wire installed inside the coiled tubing. The main advantages of the ICT system in this operation were: monitoring the downhole force on the shifting tool while performing ICD manipulation, differential pressure, and accurately determining depth from the casing collar locator. Based on the known estimated optimum working ranges for ICD shifting and having access to real-time downhole data, the operator could decide that required force was transmitted to BHA. This bring about saving job time while finding sleeves, efficient open and close of ICD via applying required Weight on Bit (WOB) and even providing a mean to identify ICD that had debris accumulation. The experience acquired using this method in the successful operation in Saudi Arabia yielded recommendations for future similar operations.


2021 ◽  
Author(s):  
Nadir Husein ◽  
Jianhua Xu ◽  
Igor Novikov ◽  
Ruslan Gazizov ◽  
Anton Buyanov ◽  
...  

Abstract From year to year, well drilling is becoming more technologically advanced and more complex, therefore we observe the active development of drilling technologies, well completion and production intensification. It forms the trend towards the complex well geometry and growth of the length of horizontal sections and therefore an increase of the hydraulic fracturing stages at each well. It's obvious, that oil producing companies frequently don't have proved analytical data on the actual distribution of formation fluid in the inflow profiles for some reasons. Conventional logging methods in horizontal sections require coiled tubing (CT) or downhole tractors, and the well preparation such as drilling the ball seat causing technical difficulties, risks of downhole equipment getting lost or stuck in the well. Sometimes the length of horizontal sections is too long to use conventional logging methods due to their limitations. In this regard, efficient solution of objectives related to the production and development of fields with horizontal wells is complicated due to the shortage of instruments allowing to justify the horizontal well optimal length and the number of MultiFrac stages, difficulties in evaluating the reservoir management system efficiency, etc. A new method of tracer based production profiling technologies are increasingly applied in the global oil industry. This approach benefits through excluding well intervention operations for production logging, allows continuous production profiling operations without the necessity of well shut-in, and without involving additional equipment and personal to be located at wellsite.


2021 ◽  
Author(s):  
Alexander Katashov ◽  
Igor Novikov ◽  
Evgeny Malyavko ◽  
Nadir Husein

Abstract Over the past few years, the oil and gas industry has faced a situation of high fluctuations in hydrocarbon prices on the world market. In addition, the trend for the depletion of traditional hydrocarbon reservoirs and the search for new effective solutions for the management and control of field development using horizontal and multilateral wells is still relevant. The most common method for horizontal wells testing is production logging tools (PLT) on coiled tubing (CT) or downhole tractor, which is associated with HSE risks and high cost, especially on offshore platforms, which limits the widespread use of this technology. The solution without such risks is the method of marker well monitoring, which allows obtaining information about the profile and composition of the inflow in a dynamic mode in horizontal wells without well intervention. There are several types of tracer (marker) carriers and today we will consider an approach to placing marker monitoring systems as part of a completion for three-phase oil, water and gas monitoring.


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