Lessons Learned from the First Chemical Sand Consolidation in Zawtika Field

2021 ◽  
Author(s):  
Wiwat Wiwatanapataphee ◽  
Thanita Kiatrabile ◽  
Pipat Lilaprathuang ◽  
Noppanan Nopsiri ◽  
Panyawadee Kritsanamontri
Keyword(s):  
Control Method ◽  
Cost Effective ◽  
Lessons Learned ◽  
Candidate Selection ◽  
High Rate ◽  
Operation Performance ◽  
Coiled Tubing ◽  
Cost Effective Method ◽  
Sand Control ◽  
Gravel Pack

Abstract The conventional gravel pack sand control completion (High Rate Water Pack / Extension Pack) was the primary sand control method for PTTEPI, Myanmar Zawtika field since 2014 for more than 80 wells. Although the completion cost of gravel pack sand control was dramatically reduced around 75 percent due to the operation performance improvement along 5 years, the further cost reduction still mandatory to make the future development phase feasible. In order to tackle the well economy challenge, several alternative sand control completion designs were reviewed with the existing Zawtika subsurface information. The Chemical Sand Consolidation (CSC) or resin which is cost-effective method to control the sand production with injected chemicals is selected to be tested in 3 candidate wells. Therefore, the first trial campaign of CSC was performed with the Coiled Tubing Unit (CTU) in March to May 2019 with positive campaign results. The operation program and lesson learned were captured in this paper for future improvement in term of well candidate selection, operation planning and execution. The three monobore completion wells were treated with the CSC. The results positively showed that the higher sand-free rates can be achieved. The operation steps consist of 1) Perform sand cleanout to existing perforation interval or perforate the new formation interval. 2) Pumping pre-flush chemical to conditioning the formation to accept the resin 3) Pumping resin to coating on formation grain sand 4) Pumping the post-flush chemical to remove an excess resin from sand 5) Shut in the well to wait for resin curing before open back to production. However, throughout the campaign, there were several lessons learned, which will be required for future cost and time optimization. In operational view, the proper candidate selection shall avoid operational difficulties e.g. available rathole. As well, detailed operation plan and job design will result in effective CSC jobs. For instance, the coil tubing packer is suggested for better resin placement in the formation. Moreover, accommodation arrangement (either barge or additional vessel) and logistics management still have room for improvement. These 3 wells are the evidences of the successful applications in Zawtika field. With good planning, lesson learned and further optimization, this CSC method can be beneficial for existing monobore wells, which required sand control and also will be the alternative sand control method for upcoming development phases. This CSC will be able to increase project economic and also unlock the marginal reservoirs those will not justify the higher cost of conventional gravel pack.

Sand Free Production Success Through Proven Technology Enabler from An Untapped Heterogeneous Reservoir Zone Utilizing Gravel Pack Replacement Methodology

2020 ◽  
Author(s):  
Y. Anggoro
Keyword(s):  
Oil And Gas ◽  
Erosion Resistance ◽  
Cost Effective ◽  
High Rate ◽  
Screen Design ◽  
Sand Control ◽  
Rules Of Thumb ◽  
Production Success ◽  
Control Technologies ◽  
Gravel Pack

The Belida field is an offshore field located in Block B of Indonesia’s South Natuna Sea. This field was discovered in 1989. Both oil and gas bearing reservoirs are present in the Belida field in the Miocene Arang, Udang and Intra Barat Formations. Within the middle Arang Formation, there are three gas pay zones informally referred to as Beta, Gamma and Delta. These sand zones are thin pay zones which need to be carefully planned and economically exploited. Due to the nature of the reservoir, sand production is a challenge and requires downhole sand control. A key challenge for sand control equipment in this application is erosion resistance without inhibiting productivity as high gas rates and associated high flow velocity is expected from the zones, which is known to have caused sand control failure. To help achieve a cost-effective and easily planned deployment solution to produce hydrocarbons, a rigless deployment is the preferred method to deploy downhole sand control. PSD analysis from the reservoir zone suggested from ‘Industry Rules of Thumb’ a conventional gravel pack deployment as a means of downhole sand control. However, based on review of newer globally proven sand control technologies since adoption of these ‘Industry Rules of Thumb’, a cost-effective solution could be considered and implemented utilizing Ceramic Sand Screen technology. This paper will discuss the successful application at Block B, Natuna Sea using Ceramic Sand Screens as a rigless intervention solution addressing the erosion / hot spotting challenges in these high rate production zones. The erosion resistance of the Ceramic Sand Screen design allows a deployment methodology directly adjacent to the perforated interval to resist against premature loss of sand control. The robust ceramic screen design gave the flexibility required to develop a cost-effective lower completion deployment methodology both from a challenging make up in the well due to a restrictive lubricator length to the tractor conveyancing in the well to land out at the desired set depth covering the producing zone. The paper will overview the success of multi-service and product supply co-operation adopting technology enablers to challenge ‘Industry Rules of Thumb’ replaced by rigless reasoning as a standard well intervention downhole sand control solution where Medco E&P Natuna Ltd. (Medco E&P) faces sand control challenges in their high deviation, sidetracked well stock. The paper draws final attention to the hydrocarbon performance gain resulting due to the ability for choke free production to allow drawing down the well at higher rates than initially expected from this zone.

Extending Gravel Pack Carrier Fluid Performance in Highly Deviated Well for 7-Inch Gravel Pack Completion without Shunt Tube by Using High Grade Suspension Gravel Pack Fluid in Mahakam Offshore

2021 ◽  
Author(s):  
Putu Yudis ◽  
Doffie Cahyanto Santoso ◽  
Edo Tanujaya ◽  
Kristoforus Widyas Tokoh ◽  
Rahmat Sinaga ◽  
...  
Keyword(s):  
Control Method ◽  
Oil And Gas Industry ◽  
High Rate ◽  
Control Treatment ◽  
High Grade ◽  
Sand Production ◽  
Worst Case ◽  
Carrier Fluid ◽  
Sand Control ◽  
Gravel Pack

Abstract In unconsolidated sand reservoirs, proper sand control completion methods are necessary to help prevent reservoir sand production. Failure due to sand production from surface equipment damage to downhole equipment failures which can ultimately result in loss of well integrity and worst-case catastrophic failure. Gravel Packing is currently the most widely used sand control method for controlling sand production in the oil and gas industry to deliver a proppant filter in the annular space between an unconsolidated formation and a centralized integrated screen in front of target zones. Additional mechanical skin and proper proppant packing downhole are the most critical objective when implementing gravel packs as part of a completion operation. This paper presents a case history of Well SX that was designed as single-trip multi-zone completion 7-inch casing, S-shape well type, having 86 deg inclination along 1300 meters, 4 to 5-meter perforation range interval and 54 deg inclination in front of the reservoir with total depth of 3800 mMD. The well consists of 4 zones of interest which had previously been treated with a two-trip gravel pack system. While Well NX was designed as single-trip multi-zone completion in 7-inch casing, J-shape well type, 8-meter perforation interval and 84 deg inclination in front of the reservoir with total depth of 3300 mMD. The well consists of two zones of interest which had previously been treated with a single-trip gravel pack system. Both wells are in the Sisi-Nubi field offshore Mahakam on East Kalimantan Province of Borneo, Indonesia. This paper discusses the downhole completion design and operation as well as the changes to the gravel pack carrier which overcame challenges such as high friction in the 7" lower completion and the potential for an improper annular gravel pack due to the lack of shunt tubes in a highly deviated wellbore. In vertical wellbores, obtaining a complete annular pack is relatively easy to accomplish but in highly deviated wellbores, the annular gravel pack is more difficult to achieve and can contribute additional skin. Tibbles at al (2007) noted that installing a conventional gravel pack could result in skin values of 40 to 50, mostly due to poor proppant packing in perforation tunnels. Therefore, operator required to find a reliable gravel pack carrier fluid optimization for typical highly deviated wells to overcome the potential sand production issues by applying a single-trip multi-zone sand control system across both zones (without shunt tubes) along with the utilization of a high-grade xanthan biopolymer gravel pack carrier fluid. Laboratory testing was conducted to ensure that the gravel pack fluid could transport the sand to the sand control completion, large enough to allow for a complete annular pack and still allow the excess slurry to be circulated out of the hole. Electronic gravel pack simulations were performed to ensure that rate/pressure/sand concentration would allow for a complete gravel pack. All four zones in Both of Well SX and NX were successfully gravel packed with a high rate, relatively high sand concentration slurry. The well has not exhibited any sand production issues to date. The current production from both wells is above expectation and are comingled from the two primary zones. Multiple factors were considered during the design and operation of the sand control treatment. Those factors will be described in this paper, starting with candidate selection, completion strategy, operational challenges and treatment execution along with production monitoring of the well.

Design to First Deployment: Pressure-Activated Sliding Sleeve for Single-Trip Completion

2021 ◽  
pp. 1-14
Author(s):  
Ashutosh Dikshit ◽  
Amrendra Kumar ◽  
Glenn Woiceshyn
Keyword(s):  
Computer Aided Design ◽  
Failure Modes ◽  
Cost Savings ◽  
Lessons Learned ◽  
Design Stage ◽  
Coiled Tubing ◽  
Side Door ◽  
Safety Risks ◽  
Sand Control ◽  
The Cost

Summary Interest is high in a method to reliably run single-trip completions without involving complex/expensive technologies (Robertson et al. 2019). The reward for such a design would be reduced rig time, safety risks, and completion costs. As described herein, a unique pressure-activated sliding side door (PSSD) valve was developed and field tested to open without intervention after completion is circulated to total depth (TD) and a liner hanger and openhole isolation packers are set. A field-provensliding-sleeve door (SSD) valve that required shifting via a shifting tool run on coiled tubing, slickline (SL), or wireline was upgraded to open automatically after relieving tubing pressure once packers (and/or a liner hanger) are set. This PSSD technology, which is integrable to almost any type of sand control screen, is equipped with a backup contingency should the primary mechanism fail to open. Once opened, the installed PSSDs can be shifted mechanically with unlimited frequency. The two- or three-position valve can be integrated with inflow control devices (ICDs) (includes autonomous ICDs/autonomous inflow control valves) and allows mechanical shifting at any time after installation to close, stimulate or adjust ICD settings. After a computer-aided design stage to achieve all the operational/mechanical requirements, prototypes were built and tested, followed by field installations. The design stage provided some challenges even though the pressure-activation feature was being added to a mature/proven SSD technology. Prototype testing in a full-scale vertical test well proved valuable because it revealed failure modes that could not have appeared in the smaller-scale laboratory test facilities. Lessons learned from the first field trial helped improve onsite handling procedures. The production logging tool run on first installation confirmed the PSSDs with ICDs opened as designed. The second field installation involved a different size and configuration, in which PSSDs with ICDs performed as designed. The unique two- or three-position PSSD accommodates any type of sand control or debris screen and any type of ICD for production/injection. The PSSD allows the flexibility to change ICD size easily at the wellsite. Therefore, this technology can be used in carbonate as well as sandstone wells. Wells that normally could not justify the expense of existing single-trip completion technologies can now benefit from the cost savings of single-trip completions, including ones that require ICD and stimulation options.

PSI-2 Spices in Free-choice Mineral Offer Gain Advantages to Cattle on Tallgrass Native Range and Promise as Fly Control

2021 ◽  
Vol 99 (Supplement_1) ◽  
pp. 224-225
Author(s):  
Macie E Reeb ◽  
Jaymelynn K Farney
Keyword(s):  
Free Choice ◽  
Control Method ◽  
Cost Effective ◽  
Native Range ◽  
Cost Effective Method ◽  
Grazing Period ◽  
Horn Flies ◽  
Fly Control ◽  
Treatment Structure ◽  
Mineral Type

Abstract This study aims to evaluate effectiveness of two operational management systems for steer gains and fly control. The first strategy evaluated was pasture burn date of March (MAR) or April (APR). The second management strategy was fly control through feeding free-choice mineral with spices (SPICE) or without spices (CON). Eight pastures (n = 281 steers; initial weight 277.7 ± 25.2 kg) were used in a 2 x 2 factorial treatment structure. Steers were weighed individually, randomly assigned to treatment, and grazed for 85 days. Weekly 33% of steers per pasture were photographed and fly numbers counted. ADG was impacted by both burn date and mineral type (P = 0.01). Cattle on the APR-SPICE treatment had a greater ADG than MAR-SPICE and APR-CON with MAR-CON intermediate. Cattle on SPICE gained 4.5 kg (P = 0.12) more than cattle consuming CON mineral. Flies per steer were impacted by burn x mineral x week (P < 0.001). In general, APR-SPICE steers had a greater number of flies weeks 8, 10, and 11 (P < 0.05), corresponding to a time when mineral intake averaged 72% of the formulated intake. The MAR-SPICE steers consumed on average the formulated amount of mineral and through the entire grazing period had lower number of flies than APR-SPICE steers (P < 0.05). The second largest ADG observed with the MAR-CON treatment may be attributed to lower fly numbers as this treatment had one extra week below economic threshold for horn flies. These results are somewhat inconclusive on pasture burn date, but show that the addition of spices to a free-choice complete mineral shows promise as a cost-effective method to increase gains in stocker steers on tallgrass native range. As a fly control method, the spices utilized in this study may be effective if intake is at formulated level.

Malaysia's First Successful Implementation of Sand Consolidation Technology as a Primary Sand Control Method Executed during the Drilling Phase: Success Story and Lessons Learned

2021 ◽  
Author(s):  
Nadiah Kamaruddin ◽  
Nurfuzaini A Karim ◽  
M Ariff Naufal Hasmin ◽  
Sunanda Magna Bela ◽  
Latief Riyanto ◽  
...  
Keyword(s):  
Control Method ◽  
Movement Control ◽  
Lessons Learned ◽  
Successful Implementation ◽  
Success Story ◽  
Control Solution ◽  
Consolidation Process ◽  
Execution Plan ◽  
Well Completion ◽  
Sand Control

Abstract Field A is a mature hydrocarbon-producing field located in eastern Malaysia that began producing in 1968. Comprised of multistacked reservoirs at heights ranging from 4,000 to 8,000 ft, they are predominantly unconsolidated, requiring sand exclusion from the start. Most wells in this field were completed using internal gravel packing (IGP) of the main reservoir, and particularly in shallower reservoirs. With these shallower reservoirs continuously targeted as good potential candidates, identifying a sustainable sand control solution is essential. Conventional sand control methods, namely IGP, are normally a primary choice for completion; however, this method can be costly, which requires justification during challenging economic times. To combat these challenges, a sand consolidation system using resin was selected as a primary completion method, opposed to a conventional IGP system. Chemical sand consolidation treatments provide in situ sand influx control by treating the incompetent formation around the wellbore itself. The initial plan was to perform sand consolidation followed by a screenless fracturing treatment; however, upon drilling the targeted zone and observing its proximity to a water zone, fracturing was stopped. With three of eight zones in this well requiring sand control, a pinpoint solution was delivered in stages by means of a pump through with a packer system [retrievable test treat squeeze (RTTS)] at the highest possible accuracy, thus ensuring treatment placement efficiency. The zones were also distanced from one another, requiring zonal isolation (i.e., mechanical isolation, such as bridge plugs, was not an option) as treatments were deployed. While there was a major challenge in terms of mobilization planning to complete this well during the peak of a movement control order (MCO) in Malaysia, optimal operations lead to a long-term sand control solution. Well unloading and test results upon well completion provided excellent results, highlighting good production rates with zero sand production. The groundwork processes of candidate identification down to the execution of sand consolidation and temporary isolation between zones are discussed. Technology is compared in terms of resin fluid system types. Laboratory testing on the core samples illustrates how the chemical consolidation process physically manifests. This is used to substantiate the field designs, execution plan, initial results, follow-up, lessons learned, and best practices used to maximize the life of a sand-free producer well. This success story illustrates potential opportunity in using sand consolidation as a primary method in the future.

Increasing Operational Efficiency in Extended Reach, Offshore Wells – A Case Story from Middle East

2016 ◽  
Author(s):  
Anthony MacLeod
Keyword(s):  
System Integration ◽  
Cost Effective ◽  
Lessons Learned ◽  
Operating Efficiency ◽  
Coiled Tubing ◽  
Electric Line ◽  
Release Device ◽  
Integration Test ◽  
Closed Position ◽  
Shifting Profile

ABSTRACT Objective A case story from ME will be presented covering an extreme extended reach, offshore well. Any increase to operating efficiency can save time and increase production. In this case story two SSD's were opened in a single run on e-line, an outstanding achievement due to the ID restrictions and extended reach of the well. The paper will discuss the planning, the operation, the achievements and the lessons learned. Methods, Procedures, Process This well was recently worked over, retrieval and new installation of upper and lower completion. Due to the well going on total losses during the workover, a closed system was deployed to enable the operator to set the hydraulic packers. The packer is utilized for isolation between two zones, with each zone having two SSD's in which one SSD per zone was required to be opened to allow access to the formation. From day one of planning the primary solution for this intervention was an electric over hydraulic toolstring made up of five tools, a 218 electric release device, 218 CCL for correlation, a 218 tractor for conveyance, a 218 stroker for the mechanical manipulation and a 218 key to address the shifting profile in the SSD (toolstring). A slimhole toolstring was required due to the packer ID of 2.81" The operator was using the service provider for other interventions on this workover campaign and decided to challenge them with opening two SSD's in one run while not shifting the adjacent SSD's. The challenging underlying economics of the industry today has created a powerful driver for operators to find more efficient, cost effective and safer intervention methodologies. The operation covered in this case provided just such improvements to the client: by utilizing electric line intervention tools the operator negated the requirement for a large footprint coiled tubing intervention. Results, Observations, Conclusions A System Integration Test (SIT) was completed onshore prior to mobilization, where multiple shifts were successfully executed on a 90° deviated pipe using a single set of shifting key pads. Test results were then repeated offshore, completing two interventions in a single run. The SSD's were successfully opened at ~12,000 ft MDRT and ~8,000 ft MDRT, respectively while leaving the two adjacent SSD's in the closed position. Results, client objective was 100% achieved using only electric line, enabling the client to move forward with similar well designs having the confidence that a safe, reliable electric line solution is locally available. Additional results include reduced HSE risks as the e-line approach eliminated the use of a heavier CTU. Further contributing to the HSE benefits on this operation, only 6 persons were needed on site and no heavy lifts were required. The paper will also cover some lessons learned as debris in the profile and tubing caused some challenges. Novel/Additive Information This operation shows how the industry is constantly trying to improve on existing methods in order to be more efficient, safe and cost effective.

scholarly journals STABILITY CONSIDERATIONS AND CASE STUDIES OF SUBMERGED STRUCTURES CONSTRUCTED FROM LARGE, SAND FILLED, GEOTEXTILE CONTAINERS

2011 ◽  
Vol 1 (32) ◽  
pp. 60
Author(s):  
Jose Carlos Borrero ◽  
Shaw T Mead ◽  
Andrew Moores
Keyword(s):  
Case Studies ◽  
Wave Attenuation ◽  
Numerical Models ◽  
Cost Effective ◽  
Offshore Structures ◽  
Lessons Learned ◽  
Shore Protection ◽  
Submerged Breakwater ◽  
Cost Effective Method ◽  
Design Guidance

The use of large, sand filled geotextile containers for the construction of offshore structures is gaining acceptance as a cost effective method of submerged breakwater or reef construction. This method of construction is partuicularly well suited for multipurpose structures where the intent is to provide breakwater-like wave attenuation and shore protection while at the same time providing recreational amenities such as ecological enhancment or surfing. Because the materials and methods used in these structures is relatively new, design guidance is lacking. This paper discusses the general stability considerations for submerged structures constructed from sand filled geotextile containers (SFC’s) and describes a method of assessing container stability through the use of numerical models and empirically derived stability formulae. The paper also describes lessons learned from case studies of four very differnt examples of this type of construction.

World's First Extension Pack with 7-in. Enhanced Single-Trip Multizone System: Success Case and Learning Points on the Installation and Treatment Design

2021 ◽  
Author(s):  
Sunanda Magna Bela ◽  
Abdil Adzeem B Ahmad Mahdzan ◽  
Noor Hidayah A Rashid ◽  
Zairi A Kadir ◽  
Azfar Israa Abu Bakar ◽  
...  
Keyword(s):  
Reservoir Characterization ◽  
Development Planning ◽  
Development Project ◽  
Lessons Learned ◽  
High Rate ◽  
Individual Treatment ◽  
Flow Area ◽  
Field Development ◽  
Well Completion ◽  
Gravel Pack

Abstract Gravel packing in a multilayer reservoir during an infill development project requires treating each zone individually, one after the other, based on reservoir characterization. This paper discusses the installation of an enhanced 7-in. multizone system to achieve both technical and operational efficiency, and the lessons learned that enabled placement of an optimized high-rate water pack (HRWP) in the two lower zones and an extension pack in the uppermost zone. This new approach helps make multizone cased-hole gravel-pack (CHGP) completions a more technically viable and cost-effective solution. Conventional CHGPs are limited to either stack-pack completions, which can incur high cost because of the considerable rig time required for multizone operations, or alternate-path single-trip multizone completions that treat all the target zones simultaneously, with one pumping operation. However, this method does not allow for individual treatment to suit reservoir characterization. The enhanced 7-in. multizone system can significantly reduce well completion costs and pinpoint the gravel placement technique for each zone, without pump-rate limitations caused by excessive friction in the long interval system, and without any fiuid-loss issues after installation because of the modular sliding side-door (SSD) screen design feature. A sump packer run on wireline acts as a bottom isolation packer and as a depth reference for subsequent tubing-conveyed perforating (TCP) and wellbore cleanup (WBCU) operations. All three zones were covered by 12-gauge wire-wrapped modular screens furnished with blank pipe, packer extension, and straddled by two multizone isolation packers between the zones, with a retrievable sealbore gravel-pack packer at the top. The entire assembly was run in a single trip, therefore rig time optimization was achieved. The two lower zones were treated with HRWPs, while the top zone was treated with an extension pack. During circulation testing on the lowermost zone, high pumping pressure was recorded, and after thorough observation of both pumping parameters and tool configuration, it was determined that the reduced inner diameter (ID) in the shifter might have been a causal factor, thereby restricting the flow area. This was later addressed with the implementation of a perforated pup joint placed above the MKP shifting tool. The well was completed within the planned budget and time and successfully put on sand-free production, exceeding the field development planning (FDP) target. The enhanced 7-in. multizone system enabled the project team to beat the previous worldwide track record, which was an HRWP treatment only. As a result of proper fluid selection and rigorous laboratory testing, linear gel was used to transport 3 ppa of slurry at 10 bbl/min, resulting in a world-first extension pack with a 317-lbm/ft packing factor.

Well-Flux Surveillance and Ramp-Up Method for Openhole Standalone Screen Completion

2021 ◽  
Vol 73 (03) ◽  
pp. 53-54
Author(s):  
Judy Feder
Keyword(s):  
Technical Conference ◽  
High Rate ◽  
Well Performance ◽  
University Of Houston ◽  
Surveillance Model ◽  
Sand Control ◽  
Operating Limits ◽  
Direct Linkage ◽  
Flux Model ◽  
Gravel Pack

This article, written by JPT Technology Editor Judy Feder, contains highlights of paper SPE 201662, “A Well-Flux Surveillance and Ramp-Up Method for Openhole Standalone Screen Completion,” by Mehmet Karaaslan and George K. Wong, University of Houston, and Kevin L. Soter, SPE, Shell, et al., prepared for the 2020 SPE Annual Technical Conference and Exhibition, originally scheduled to be held in Denver, Colorado, 5-7 October. The paper has not been peer reviewed. Production and surveillance engineers need practical models to help maximize production while avoiding ramping up the well to an extent that the completion is damaged, causing well impairment or failure. The complete paper presents a well-flux surveillance method to monitor and ramp up production for openhole standalone screen (OH-SAS) completions that optimizes production by considering risks of production impairment and screen-erosion failure. Challenges of Increased Production vs. Well Failure The problem of increased production vs. the risk of well impairment or failure is a pressing problem for sand-control wells in deepwater, where projects tend to have a small number of high-rate wells. In such environments, any well impairments or failures greatly affect the project economics. Following unloading, well surveillance faces the critical step of ramping up to-ward the well’s designed peak rate for the first time when the actual well performance is uncertain. To reduce risk of well impairment or failure, surveillance information and models are needed to help make adjustments during the ramp-up process. Different models are available, from simple to complex and from small to large amounts of input data and computational efforts. Simple nonsurveillance models use field-derived operating limits of completion pressure drop and flow velocity or flux. They are non-surveillance models in the sense that no direct linkage of surveillance results to update flux calculations exists. Simple surveillance models use pressure transient analysis (PTA) results and completion information to evaluate changing well performance and adjust the ramp-up and long-term surveillance operations. The complex surveillance model evaluates well performance and adjusts well operations using probabilistic completion failure risks and coupled reservoir and completion simulations. These models mainly focus on cased-hole gravel pack and frac-pack applications. For openhole completions with sand control, the literature offers limited ramp-up surveillance references. The objective of the well-flux model described in the complete paper is to ramp up the well safely and optimize production using PTA results as surveillance inputs to calculate completion fluxes for well impairment or failure assessment. The method follows an approach presented in the literature.

Evaluation of Latest Technological Advances in Sand Control Completions: A Case Study

2021 ◽  
Author(s):  
Rishabh Bharadwaj ◽  
Manish Kumar ◽  
Shashwat Harsh ◽  
Deepak Mishra
Keyword(s):  
Oil And Gas ◽  
Control Method ◽  
Control Mechanisms ◽  
Sand Production ◽  
Production Rates ◽  
Reservoir Properties ◽  
Water Contact ◽  
Technological Advances ◽  
Sand Control ◽  
Gravel Pack

Abstract Sand control poses huge financial loses during production operations particularly in mature fields. It hinders economic oil production rates as well as damages downhole and surface equipment due to its abrasive action. Excessive sand production rates can plug the wellhead, flow lines, and separators which can result in detrimental well control situations. This paper will provide a comparative study on various sand control mechanisms by reviewing the latest advancements in sand management techniques. This study evaluates the performance of through-tubing sand screens, internal gravel pack, cased hole expandable sand screen, modular gravel pack system, openhole standalone screen, multi-zone single trip gravel pack, slim gravel pack, and chemical sand consolidation mechanisms. Various field examples from Niger-Delta, Mahakam oil and gas block, and offshore Malaysia are examined to gain an insight about the application of aforementioned sand control methods for different type of reservoirs. This study enables the operator to tackle the sand production problem according to the well construction changes during the life cycle of a well. The internal gravel pack completion system delivers a prolonged plateau production regime in shallow depths. In high drawdown conditions, chemical sand consolidation completion incurs early water breakthrough and elevated sand production. Chemical sand consolidation technique yields better results in deeper formations and its placement can be improvised by implementing coiled tubing and diversion techniques for multi-stage treatments. Depending on the well inclination, gas-water contact, producing zone type and thickness, well age, and economy, the completion types out of modular gravel pack, openhole standalone screen, slim gravel pack, and through tubing sand screen is recommended accordingly. Acquiring offset data, well log analysis, particle size distribution and performing pressure tests will improve the data quality of the obtained reservoir properties. This will further help in the selection of the most suitable sand control method for the target reservoir.

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