Autonomous Directional Drilling Planning and Execution Using an Industry 4.0 Platform

2021 ◽  
Author(s):  
Samba BA ◽  
Maja Ignova ◽  
Kate Mantle ◽  
Adrien Chassard ◽  
Tao Yu ◽  
...  
Keyword(s):  
Industry 4.0 ◽  
System Level ◽  
Directional Drilling ◽  
Drilling Performance ◽  
Automated Evaluation ◽  
Drilling Operations ◽  
Working Plan ◽  
Rich Data ◽  
Remote Operations ◽  
Intelligent Planning

Abstract Today, directional drilling is considered a mix between art and science only performed by experts in the field. In this paper, we present an autonomous directional drilling framework using an industry 4.0 platform that is built on intelligent planning and execution capabilities and is supported by surface and downhole automation technologies to achieve consistently performing directional drilling operations accessible for easy remote operations. Intelligent planning builds on standard planning activities that are needed for directional drilling applications and advances them with rich data pipelines that feed predictive and prescriptive machine-learning (ML) models; this enables more accurate BHA tendencies, operating parameters, and trajectory plans that ultimately reduce executional risk and uncertainty. Intelligent execution provides technologies that facilitate decision-making activities, whether they be from the wellsite or town, by leveraging the digital-drilling program that is generated from the intelligent planning activities. The program connects planning expectations, real-time execution data from the surface and downhole equipment, and generates insights from data analytics, physics-based simulations, and offset analysis to achieve consistent directional drilling performance that is transparent to all stakeholders. This new framework enables a self-steering BHA for directional drilling operations. The workflow involves an automated evaluation of the current bit position with respect to the initial plan, automated evaluation of the maximum dogleg capability of the BHA, and the capability to examine the health of the BHA tools and, if needed, an automated re-planning of an optimized working plan. This is accomplished on a system level with interdependencies on the different elements that make up the complete workflow. This new autonomous directional drilling framework will minimize operational risk and cost-per-foot drilled; maximize performance, procedural adherence, and establish consistent results across fields, rigs, and trajectories while enabling modern remote operations.

Drilling Automation – Benefits of the New Drilling Model

2021 ◽  
Author(s):  
Jorge Heredia ◽  
Jan Egil Tengesdal ◽  
Rune Hobberstad ◽  
Julien Marck ◽  
Harald Kleivenes ◽  
...  
Keyword(s):  
Conventional Method ◽  
Three Dimensional ◽  
Cost Savings ◽  
Work Force ◽  
Directional Drilling ◽  
Well Performance ◽  
Human Errors ◽  
Drilling Performance ◽  
Friction Factors ◽  
Remote Operations

Abstract A pilot program for automated directional drilling was implemented as a part of the roll out plan in Norway to drill three dimensional wells in an automated mode, where steering commands were carried out automatically by the automation platform. The rollout plan also targeted the use of remote operations to allow personnel to be relocated from the rig location into remote drilling centers. The goal of the program was to optimize the directional drilling performance by assessing the benefits of automation using the latest rotary steerable system technologies and machine learning smart algorithms to predict and manipulated the BHA performance, as well as the ability to predict the best drilling parameters for hole cleaning. The automation was implemented on three different rigs and the data was compared with the drilling performance from the last two years, with three dimensional wells drilled in the conventional method. The main benefits between drilling wells in the conventional method versus drilling wells with the new drilling automation model include the following. Reduce the overall cost per meter –  Improve the rate of penetration –  Improve running casings Consistence process adherence –  Reduce human errors –  Reduce POB without sacrificing lost of technical experience Optimize workforce resources –  Allows continuity of service (COVID-19 restrictions) Drilling automation can drill smoother wells by reducing the friction factors and tortuosity. This is translated in direct cost savings per meter and reduction in the overall well delivery time, with the advantage of performing the execution and monitoring of the well performance remotely. This new drilling model open the door of new opportunities, especially for the challenges where the work force resources, and drilling performance is a priority for the operations.

scholarly journals Rotary steerable systems: mathematical modeling and their case study

2021 ◽  
Vol 11 (6) ◽  
pp. 2743-2761
Author(s):  
Caetano P. S. Andrade ◽  
J. Luis Saavedra ◽  
Andrzej Tunkiel ◽  
Dan Sui
Keyword(s):  
Directional Drilling ◽  
Steering Control ◽  
Fundamental Physics ◽  
Drilling Tools ◽  
Drilling Operations ◽  
Beam Bending ◽  
Extended Reach Drilling ◽  
And Control ◽  
2D And 3D

AbstractDirectional drilling is a common and essential procedure of major extended reach drilling operations. With the development of directional drilling technologies, the percentage of recoverable oil production has increased. However, its challenges, like real-time bit steering, directional drilling tools selection and control, are main barriers leading to low drilling efficiency and high nonproductive time. The fact inspires this study. Our work aims to contribute to the better understanding of directional drilling, more specifically regarding rotary steerable system (RSS) technology. For instance, finding the solutions of the technological challenges involved in RSSs, such as bit steering control, bit position calculation and bit speed estimation, is the main considerations of our study. Classical definitions from fundamental physics including Newton’s third law, beam bending analysis, bit force analysis, rate of penetration (ROP) modeling are employed to estimate bit position and then conduct RSS control to steer the bit accordingly. The results are illustrated in case study with the consideration of the 2D and 3D wellbore scenarios.

Towards Automated Evaluation of Vehicle Dynamics in System-Level Designs

2012 ◽  
Author(s):  
Zsolt Lattmann ◽  
Adam Nagel ◽  
Jason Scott ◽  
Kevin Smyth ◽  
Chris vanBuskirk ◽  
...  
Keyword(s):  
Design Space Exploration ◽  
Design Space ◽  
Test Bench ◽  
Simulation Models ◽  
Mobility Model ◽  
System Level ◽  
Bond Graphs ◽  
Automated Evaluation ◽  
Design Alternatives ◽  
Automatic Composition

We describe the use of the Cyber-Physical Modeling Language (CyPhyML) to support trade studies and integration activities in system-level vehicle designs. CyPhyML captures parameterized component behavior using acausal models (i.e. hybrid bond graphs and Modelica) to enable automatic composition and synthesis of simulation models for significant vehicle subsystems. Generated simulations allow us to compare performance between different design alternatives. System behavior and evaluation are specified independently from specifications for design-space alternatives. Test bench models in CyPhyML are given in terms of generic assemblies over the entire design space, so performance can be evaluated for any selected design instance once automated design space exploration is complete. Generated Simulink models are also integrated into a mobility model for interactive 3-D simulation.

Intelligent Rotary Steerable System, Coupled with an Instrumented Bit, Delivers Section Plan in Deepwater GOM Project

2021 ◽  
Author(s):  
John Snyder ◽  
Graeme Salmon
Keyword(s):  
Intelligent Systems ◽  
Systems Approach ◽  
Polycrystalline Diamond ◽  
Cost Effective ◽  
Structure Design ◽  
Directional Drilling ◽  
Steering Control ◽  
Efficient System ◽  
Drilling Performance ◽  
Downhole Tool

Abstract The challenging offshore drilling environment has increased the need for cost-effective operations to deliver accurate well placement, high borehole quality, and shoe-to-shoe drilling performance. As well construction complexity continues to develop, the need for an improved systems approach to delivering integrated performance is critical. Complex bottom hole assemblies (BHA) used in deepwater operations will include additional sensors and capabilities than in the past. These BHAs consist of multiple cutting structures (bit/reamer), gamma, resistivity, density, porosity, sonic, formation pressure testing/sampling capabilities, as well as drilling dynamics systems and onboard diagnostic sensors. Rock cutting structure design primarily relied on data capture at the surface. An instrumented sensor package within the drill bit provides dynamic measurements allowing for better understanding of BHA performance, creating a more efficient system for all drilling conditions. The addition of intelligent systems that monitor and control these complex BHAs, makes it possible to implement autonomous steering of directional drilling assemblies in the offshore environment. In the Deepwater Gulf of Mexico (GOM), this case study documents the introduction of a new automated drilling service and Intelligent Rotary Steerable System (iRSS) with an instrumented bit. Utilizing these complex BHAs, the system can provide real-time (RT) steering decisions automatically given the downhole tool configuration, planned well path, and RT sensor information received. The 6-3/4-inch nominal diameter system, coupled with the instrumented bit, successfully completed the first 5,400-foot (1,650m) section while enlarging the 8-1/2-inch (216mm) borehole to 9-7/8 inches (250mm). The system delivered a high-quality wellbore with low tortuosity and minimal vibration, while keeping to the planned well path. The system achieved all performance objectives and captured dynamic drilling responses for use in an additional applications. This fast sampling iRSS maintains continuous and faster steering control at high rates of penetration (ROP) providing accurate well path directional control. The system-matched polycrystalline diamond (PDC) bit is engineered to deliver greater side cutting efficiency with enhanced cutting structure improving the iRSS performance. Included within the bit is an instrumentation package that tracks drilling dynamics at the bit. The bit dynamics data is then used to improve bit designs and optimize drilling parameters.

Healthy Caspian Experience helps Boost Drilling Performance in Turkey's Onshore UGS Project

2021 ◽  
Author(s):  
Elchin Akbarli ◽  
Rufat Mammadbayli
Keyword(s):  
Large Scale ◽  
Total Duration ◽  
Gas Storage ◽  
Lessons Learned ◽  
Drilling Performance ◽  
Execution Phase ◽  
Short Period ◽  
Continuous Application ◽  
Drilling Operations ◽  
Salt Caverns

Abstract The company is executing an underground gas storage project at an unprecedented scale. The intent of this paper is to demonstrate the execution methodology and technologies that the company employed to achieve within set deadlines and deliver the work on time and under the given budget. This paper, therefore will focus on outlining all planning, design as well as drilling & completions strategies utilized by the operating company during the execution phase. During Phase 2 of the project, the Drilling Contractor was engaged to deliver a total of 40 wells within a short period of time. These wells were planned to expand the total gas storage capacity at the Tuz Golu facility to ca. 5 bcm of natural gas stored in underground salt caverns. Tuz Golu wells are vertical with three (3) casing string wells. These land wells are big bore and commence from the installation of the 30″ conductor at a depth of 120m using a small 150-ton conductor rig. Pre-installation of conductors significantly helped accelerate the project delivery schedule. Main drilling operations commenced in January 2020. Since the structure wasn't fully explored in spite of 2D seismic work and the first phase operations, a number of wells drilled encountered no salt leading to their abandonment. As a result, the total duration of the project was consequently extended. Re-Engineering and lessons learned during execution helped deliver a successful learning curve in both drilling and completion operations. The strategy of the company to drill a well in stages of top hole, main drilling and the completion using multiple rig operations was successful, bringing an overall well time from 55 at the beginning of the project to 20 days per well. Thorough planning and design of the wells allowed the company to deliver the projects with well integrity, full suitable for gas storage operations. As a result, the project was executed on time and well within the planned budget thus delivering an excellent value to the stakeholders and main client. The Drilling Contractor has been proactive to employ this staged approach from the very beginning of the project. Irrespective of the delays the Drilling Contractor continued operations with the intermittent rig count of 4 to 8 rigs. A large scale operation demanded careful planning and continuous application of lessons learnt from the first phase which were successfully embedded and implemented.

Lean Optimization on Well Placement: Directional Drilling Operations in South of Oman Wells: A Case Study

2016 ◽  
Author(s):  
Nasser Al Kindi ◽  
Qasim Al Shehhi ◽  
Abdullah Al Adwani ◽  
Saud Al Habsi ◽  
Roy Emanuel
Keyword(s):  
Directional Drilling ◽  
Well Placement ◽  
Drilling Operations

Pushing the Limits in Offshore Mexico

2021 ◽  
Author(s):  
Hector Hugo Vizcarra Marin ◽  
Alex Ngan ◽  
Roberto Pineda ◽  
Juan Carlos Gomez ◽  
Jose Antonio Becerra
Keyword(s):  
Gulf Of Mexico ◽  
Real Time ◽  
Lessons Learned ◽  
Clear Understanding ◽  
Directional Drilling ◽  
Case Histories ◽  
Control Plan ◽  
Drilling Performance ◽  
Drilling Parameters ◽  
Drilling Engineering

Abstract Given the increased demands on the production of hydrocarbons and cost-effectiveness for the Operator's development wells, the industry is challenged to continually explore new technology and methodology to improve drilling performance and operational efficiency. In this paper, two recent case histories showcase the technology, drilling engineering, and real-time optimization that resulted in record drilling times. The wells are located on shallow water in the Gulf of Mexico, with numerous drilling challenges, which typically resulted in significant Non-Productive Time (NPT). Through close collaboration with the Operator, early planning with a clear understanding of offset wells challenges, well plan that minimize drilling in the Upper Cretaceous "Brecha" Formation were formulated. The well plan was also designed to reduce the risk of stuck pipe while meeting the requirements to penetrate the geological targets laterally to increase the area of contact in the reservoir section. This project encapsulates the successful application of the latest Push-the-Bit Rotary Steerable System (RSS) with borehole enlargement technology through a proven drilling engineering process to optimize the drilling bottomhole assembly, bit selection, drilling parameters, and real-time monitoring & optimization The records drilling times in the two case histories can be replicated and further improved. A list of lessons learned and recommendations for the future wells are discussed. These include the well trajectory planning, directional drilling BHA optimization, directional control plan, drilling parameters to optimize hole cleaning, and downhole shocks & vibrations management during drilling and underreaming operation to increase the drilling performance ultimately. Also, it includes a proposed drilling blueprint to continually push the limit of incremental drilling performance through the use of RSS with hydraulics drilling reamers through the Jurassic-age formations in shallow waters, Gulf of Mexico.

New Intelligent Push-the-Bit Rotary Steerable System Helped Reducing Well Time and Maximized Directional Drilling Performance, Abu Dhabi, UAE

2021 ◽  
Author(s):  
Saif Al Arfi ◽  
Fatima AlSowaidi ◽  
Fernando Ruiz ◽  
Ibrahim Hamdy ◽  
Yousef Tobji ◽  
...  
Keyword(s):  
Real Time ◽  
Oil And Gas ◽  
Service Providers ◽  
Directional Drilling ◽  
Cruise Control ◽  
Time Data ◽  
Human Errors ◽  
Drilling Performance ◽  
Oil And Gas Fields ◽  
Gas Market

Abstract To meet the current oil and gas market challenges, there is an industry need to optimize cost by safely drilling longer horizontal wells to maximize well productivity. Drilling challenges include the highly deviated trajectory that starts from the surface sections and wellhead, the high DogLeg Sevirity (DLS) profile with collision risks, and the thin complex geological structures, especially in new unconventional fields where numerous geological and geomechanical uncertainties are present. To mitigate for those challenges, reviewing the existing drilling techniques and technologies is necessary. To compete in the current Hi-Tech and Automation era, the main challenges for directional drilling service providers are to reduce well time, place wells accurately, and improve reliability, reducing repair and maintenance costs and helping the customer reduce time and costs for the overall project. Offset wells analysis and risk assessments allowed identifying the main challenges and problems during directional drilling phases, which were highlighted and summarized. As a proposed solution, the new generation of intelligent fully rotating high dogleg push-the-bit rotary steerable system has been implemented in the UAE onshore oil and gas fields to improve the directional drilling control and the performance. This implementation reduced the Non-Productive time (NPT) related to the human errors as the fully automation capabilities were being utilized. The new rotary steerable system has the highest mechanical specs in the market including self-diagnosis and self-prognosis through digital electronics and sophisticated algorithms that monitor equipment health in real-time and allow for managing the tool remotely. As a result, the new intelligent RSS was implemented in all possible complex wellbore conditions, such as wells with high DLS profile, drilling vertical, curve, and lateral sections in a single trip with high mud weight and high solid contents. Automation cruise control gave the opportunity to eliminate any well profile issues and maintain the aggressive drilling parameters. Using the Precise Near-bit Inclination and Azimuth and the At-Bit Gamma real-time data and high-frequency tool face measurements in the landing intervals where required for precise positional control to enable entering the reservoir in the correct location and with the correct attitude helping the customer's Geology and Geophysics department to place wells accurately while maintaining a high on bottom ROP.

Sign in / Sign up

Export Citation Format

Share Document