Novel Motor Adjusts Bend Setting Downhole, Addressing Today's Directional Drilling Challenges

2021 ◽  
Author(s):  
Rohan D'Souza ◽  
Chigozie Emuchay ◽  
Paul Neil ◽  
Jeffery Clausen
Keyword(s):  
Directional Drilling ◽  
Rotary Drilling ◽  
Stick Slip ◽  
Lateral Vibrations ◽  
Lump Sum ◽  
Bottom Hole ◽  
Drilling Optimization ◽  
Increase Rate ◽  
Drive Systems ◽  
Bit Life

Abstract Previously, few options existed for the complex directional challenges. Drillers either needed to rely on multiple Bottom Hole Assemblies (BHAs) or use expensive drive systems, which resulted in increased operational cost and limited drilling flexibility. This novel Downhole Adjustable Motor (hereafter referred to as downhole adjustable motor or the motor) described in the paper addresses these limitations by enabling the driller to change the motor bend in real-time downhole. In addition, the motor can deliver up to 1,000 horsepower (HP) at the bit during rotary drilling—the highest power in its size range. This paper will review how, even in harsh drilling applications, the downhole adjustable motor has proven to save trips, increase bit life, reduce lateral vibrations and stick-slip, and allow for drilling optimization to increase Rate of Penetration (ROP) and decrease overall drill time. Whether for drilling contracts or lump-sum turnkey projects, the directional drilling industry benefits from this new technology's ability to improve drilling economics while increasing safety by reducing drillpipe tripping and additional BHA handling.

A Real-Time Probabilistic Slide Drilling Dysfunction Advisory to Assist Remote Directional Drilling Operations

2021 ◽  
Author(s):  
Dawson Ramos ◽  
Pradeepkumar Ashok ◽  
Michael Yi ◽  
John D’ Angelo ◽  
Ian Rostagno ◽  
...  
Keyword(s):  
Bayesian Network ◽  
Real Time ◽  
Complex Analysis ◽  
Directional Drilling ◽  
Rotary Drilling ◽  
Stick Slip ◽  
Well Drilling ◽  
Drilling Data ◽  
Drilling Operations ◽  
Corrective Actions

Abstract Current slide drilling practices rely heavily on the intuition of the directional drillers to identify and correct drilling dysfunctions. Monitoring numerous dysfunctions simultaneously requires more complex analysis than can be done manually in real-time. There is also currently a big shift towards remote directional drilling. And as such, there is the need for a tool that can, in real-time, diagnose slide drilling dysfunctions accurately and provide advisory to both the remote directional drillers and rig crew. This paper proposes a method for a real-time slide drilling advisory system consisting of a probabilistic model which computes the likelihood that various slide drilling dysfunctions are occurring and an algorithm that determines what corrective action, if any, should be taken as a result. The dysfunction types monitored include buckling, high friction, poor toolface control, stick slip, and bit bounce. The model employs a Bayesian network which uses evidence derived from transient drilling data trends to infer the probability that any of the five considered dysfunctions are taking place. Data trends known to correlate with each dysfunction type are considered simultaneously to ensure that all dysfunction types are monitored continuously. As dysfunction probabilities are calculated, the algorithm cross references them with current drilling parameters and contextual data to determine necessary corrective actions. Corrective actions are output in the form of simple drilling parameter changes shown on a customizable graphical display. The dysfunction beliefs calculated were validated using historical data gathered from North America land drilling operations. For high friction and poor toolface control, known instances of dysfunction were identified using information in drilling logs and expert opinion and used for validation. The validation process resulted in a further refinement of the model. The proposed model along with graphical advisory displays were deployed on rigs in several North American land well drilling operations, as well as in the remote directional drilling center. While there is a lot of prior work that enables identification of rotary drilling dysfunctions in real-time, this is the first method that diagnoses slide drilling dysfunctions in real-time. The approach combines physics based models with a Bayesian network to improve accuracy and robustness in dysfunction detection. Additionally, it considers both real-time drilling data as well as drilling data from the past when diagnosing dysfunctions and facilitates remote directional drilling.

scholarly journals Kinematics and dynamics analysis of new rotary-percussive PDM drilling tool

2021 ◽  
pp. 146134842198915
Author(s):  
Jialin Tian ◽  
Xuehua Hu ◽  
Liming Dai ◽  
Lin Yang ◽  
Yi Yang ◽  
...  
Keyword(s):  
Drill String ◽  
Structure Design ◽  
Drilling Process ◽  
Analysis Model ◽  
Drilling Tool ◽  
Stick Slip ◽  
Rate Of Penetration ◽  
Bottom Hole ◽  
Bottom Hole Assembly ◽  
The Impact

This paper presents a new drilling tool with multidirectional and controllable vibrations for enhancing the drilling rate of penetration and reducing the wellbore friction in complex well structure. Based on the structure design, the working mechanism is analyzed in downhole conditions. Then, combined with the impact theory and the drilling process, the theoretical models including the various impact forces are established. Also, to study the downhole performance, the bottom hole assembly dynamics characteristics in new condition are discussed. Moreover, to study the influence of key parameters on the impact force, the parabolic effect of the tool and the rebound of the drill string were considered, and the kinematics and mechanical properties of the new tool under working conditions were calculated. For the importance of the roller as a vibration generator, the displacement trajectory of the roller under different rotating speed and weight on bit was compared and analyzed. The reliable and accuracy of the theoretical model were verified by comparing the calculation results and experimental test results. The results show that the new design can produce a continuous and stable periodic impact. By adjusting the design parameter matching to the working condition, the bottom hole assembly with the new tool can improve the rate of penetration and reduce the wellbore friction or drilling stick-slip with benign vibration. The analysis model can also be used for a similar method or design just by changing the relative parameters. The research and results can provide references for enhancing drilling efficiency and safe production.

Mechanisms and Mitigation of 3D Coupled Vibrations in Drilling with PDC Bits

2021 ◽  
Author(s):  
Shilin Chen ◽  
Chris Propes ◽  
Curtis Lanning ◽  
Brad Dunbar
Keyword(s):  
Torsional Oscillation ◽  
Excitation Frequency ◽  
Low Frequency ◽  
Coupled Vibration ◽  
Stick Slip ◽  
Rock Interaction ◽  
Bottom Hole ◽  
New Type ◽  
Design Characteristics ◽  
Axial Resonance

Abstract In this paper we present a new type of vibration related to PDC bits in drilling and its mitigation: a vibration coupled in axial, lateral and torsional directions at a high common frequency (3D coupled vibration). The coupled frequency is as high as 400Hz. 3D coupled vibration is a new dysfunction in drilling operation. This type of vibration occurred more often than stick-slip vibration. Evidences reveal that the coupled frequency is an excitation frequency coming from the bottom hole pattern formed in bit/rock interaction. This excitation frequency and its higher order harmonics may excite axial resonance and/or torsional resonance of a BHA. The nature of 3D coupled vibration is more harmful than low frequency stick-slip vibration and high frequency torsional oscillation (HFTO). The correlation between the occurrence of 3D coupled vibration and bit design characteristics is studied. Being different from prior publications, we found the excitation frequency is dependent on bit design and the occurrence of 3D coupled vibration is correlated with bit design characteristics. New design guidlines have been proposed to reduce or to mitigate 3D coupled vibration.

Drilling Automation: The Step Forward for Improving Safety, Consistency, and Performance in Onshore Gas Drilling

2021 ◽  
Author(s):  
Ernesto Gomez ◽  
Ebikebena Ombe ◽  
Brennan Goodkey ◽  
Rafael Carvalho
Keyword(s):  
Oil And Gas ◽  
Contextual Information ◽  
High Mobility ◽  
Automation System ◽  
Rotary Drilling ◽  
Stick Slip ◽  
Gas Drilling ◽  
Consistent Manner ◽  
And Performance ◽  
Drilling Conditions

Abstract In the current oil and gas drilling industry, the modernization of rig fleets has been shifting toward high mobility, artificial intelligence, and computerized systems. Part of this shift includes a move toward automation. This paper summarizes the successful application of a fully automated workflow to drill a stand, from slips out to slips back in, in a complex drilling environment in onshore gas. Repeatable processes with adherence to plans and operating practices are a key requirement in the implementation of drilling procedures and vital for optimizing operations in a systematic way. A drilling automation solution has been deployed in two rigs enabling the automation of both pre-connection and post-connection activities as well as rotary drilling of an interval equivalent to a typical drillpipe stand (approximately 90 ft) while optimizing the rate of penetration (ROP) and managing drilling dysfunctionalities, such as stick-slip and drillstring vibrations in a consistent manner. So far, a total of nine wells have been drilled using this solution. The automation system is configured with the outputs of the drilling program, including the drilling parameters roadmap, bottomhole assembly tools, and subsurface constraints. Before drilling every stand, the driller is presented with the planned configuration and can adjust settings whenever necessary. Once a goal is specified, the system directs the rig control system to command the surface equipment (draw works, auto-driller, top drive, and pumps). Everything is undertaken in the context of a workflow that reflects standard operating procedures. This solution runs with minimal intervention from the driller and each workflow contextual information is continuously displayed to the driller thereby giving him the best capacity to monitor and supervise the operational sequence. If drilling conditions change, the system will respond by automatically changing the sequence of activities to execute mitigation procedures and achieve the desired goal. At all times, the driller has the option to override the automation system and assume control by a simple touch on the rig controls. Prior to deployment, key performance indicators (KPI), including automated rig state-based measures, were selected. These KPIs are then monitored while drilling each well with the automation system to compare performance with a pre-deployment baseline. The solution was used to drill almost 60,000 ft of hole section with the system in control, and the results showed a 20% improvement in ROP with increased adherence to pre-connection and post-connection operations. Additionally, many lessons were learned from the use and observation of the automation workflow that was used to drive continuous improvement in efficiency and performance over the course of the project. This deployment was the first in the region and the system is part of a comprehensive digital well construction solution that is continuously enriched with new capabilities. This adaptive automated drilling solution delivered a step change in performance, safety, and consistency in the drilling operations.

The development of the modeling of the BHA for directional drilling

2020 ◽  
pp. 15-23
Author(s):  
I.D. Mukhametgaliev ◽  
◽  
А.K. Agliullin ◽  
R.A. Ismakov ◽  
M.E. Loginova ◽  
...  
Keyword(s):  
Oil And Gas ◽  
Directional Drilling ◽  
Gas Wells ◽  
Natural Form ◽  
Lower Point ◽  
Bottom Hole ◽  
Simulation Based ◽  
Oil And Gas Wells ◽  
Bottom Hole Assembly ◽  
Typical Calculation

The article discusses the development of technology for directional drilling of oil and gas wells in the perspective of modeling downhole operations. The most significant mathematical models developed by Soviet and foreign scientists in the XX century are listed. An example of calculating the reaction on a bit based on the most widely used method of initial parameters is shown. In the process of a typical calculation of the deflecting force on the bit, it was possible to set the boundary conditions on the bottom hole assembly (BHA) supports in a natural form, using a well-known approach for calculating the deflection of the beam. The obtained results of calculations were applied in the construction of a simulation model for computer simulation based on a virtual program-simulator of the drilling directional wells. The simulating software allowed us to evaluate the effect of the Zenith angle of the well and the rigidity of the oriented layout on the deflecting force on the bit, the deflection of the turbo drill along the length from the bit to the nearest lower point of contact of the well wall.

Investigation of Drillstring Transverse Vibrations at Rotary Drilling of Inclined Wells

2002 ◽  
Author(s):  
Vadim S. Tikhonov ◽  
Alexander I. Safronov ◽  
Michael Ya. Gelfgat
Keyword(s):  
Horizontal Wells ◽  
Nonlinear Mathematical Model ◽  
Rotary Drilling ◽  
Motion Equations ◽  
Compression Load ◽  
Lateral Vibrations ◽  
Transverse Vibrations ◽  
Drilling Parameters ◽  
Drill Pipes ◽  
Rotary Speed

Significant part of axial compression load transferred to the bit while drilling of wells with high zenith angles is resisted by service drill pipes. By the action of static critical load, buckling of drillstring occurs initially in the shape of a sinusoid and subsequently, as the load increases, in the shape of a helix. Drillstring rotation promotes the occurrence of critical modes. As a result the drillstring can start snaking motion at the low side of the hole. When the rotary speed grows, whirling of the drillstring can occur with axial load much lower than the buckling load. In this paper, a nonlinear mathematical model of lateral vibrations of a rotating drillstring in straitened space of a straight inclined hole is proposed. A numerical method to solve drillstring motion equations has been developed that allowed to reduce time of computation. This made it possible to conduct a detailed study of how the main drilling parameters (compression load, drillstring rotary speed, hole angle, friction factor, etc.) effect drillstring motion in the well. Results of the study may be used to choose drillstring operation modes for rotary drilling of inclined and horizontal wells.

Combined Percussive-Rotary Drilling to Increase Rate of Penetration and Life of Drill Bit in Drilling Hard Rock Formation

2017 ◽  
Vol 53 (2) ◽  
pp. 254-262 ◽  
Author(s):  
Chunqing Zha ◽  
Gonghui Liu ◽  
Jun Li ◽  
Yumei Li ◽  
Yan Xi ◽  
...  
Keyword(s):  
Hard Rock ◽  
Drill Bit ◽  
Rotary Drilling ◽  
Rate Of Penetration ◽  
Rock Formation ◽  
Increase Rate
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