scholarly journals Optimization of Lipase Catalyzed Biofuel Synthesis From Waste Filter Coffee Using Response Surface Methodology

Author(s):  
TOGAYHAN KUTLUK

Abstract This study was executed that optimize an environmentally friendly lipase (Resinase® HT with the activity of 135,56 U/ml) catalyzed transesterification process from novel feedstock waste filter coffee oil for biofuel production. Response surface methodology (RSM) with the central composite design was performed to investigate the effect of experimental factors (enzyme content, oil/methanol molar ratio, reaction temperature) on the fatty acid methyl ester (FAME) conversion and also investigated to resolve the optimum design points. After the experimental studies the lowest FAME conversion was found as 71% when the enzyme content was 15%(%gr w/w), oil/methanol molar ratio was 0.17 and the reaction temperature value was 45 °C. According to the design response, 70.83% was observed in the same conditions. The highest FAME conversion of 97% was found when the enzyme content was 5%(%gr w/w), oil/methanol molar ratio was 0.25 and the reaction temperature value was 35 °C. The experimental run gave the FAME conversion of 96.80% at the same reaction conditions. The model fitted with the experimental values with R2 = 0.98. Also, classical soxhlet extraction and Dyer method oil yields were compared. 24 % and 20 % oil removed from waste coffee grounds in traditional soxhlet and Dyer method respectively. The extraction process took 30 minutes with the soxhlet method and 45 minutes with the Dyer method. The results are promising for the application of lipase catalyst for environmentally friendly and sustainable biodiesel production from waste coffee oils all over the world.

2017 ◽  
Vol 2017 ◽  
pp. 1-9 ◽  
Author(s):  
Nichaonn Chumuang ◽  
Vittaya Punsuvon

The present study was performed to optimize a heterogeneous calcium methoxide (Ca(OCH3)2) catalyzed transesterification process assisted with tetrahydrofuran (THF) as a cosolvent for biodiesel production from waste cooking oil. Response surface methodology (RSM) with a 5-level-4-factor central composite design was applied to investigate the effect of experimental factors on the percentage of fatty acid methyl ester (FAME) conversion. A quadratic model with an analysis of variance obtained from the RSM is suggested for the prediction of FAME conversion and reveals that 99.43% of the observed variation is explained by the model. The optimum conditions obtained from the RSM were 2.83 wt% of catalyst concentration, 11.6 : 1 methanol-to-oil molar ratio, 100.14 min of reaction time, and 8.65% v/v of THF in methanol concentration. Under these conditions, the properties of the produced biodiesel satisfied the standard requirement. THF as cosolvent successfully decreased the catalyst concentration, methanol-to-oil molar ratio, and reaction time when compared with biodiesel production without cosolvent. The results are encouraging for the application of Ca(OCH3)2 assisted with THF as a cosolvent for environmentally friendly and sustainable biodiesel production.


Energies ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 2566 ◽  
Author(s):  
Mohammad Anwar ◽  
Mohammad Rasul ◽  
Nanjappa Ashwath ◽  
Md Rahman

In this study, the production process of second-generation biodiesel from Australian native stone fruit have been optimised using response surface methodology via an alkali catalysed transesterification process. This process optimisation was performed varying three factors, each at three different levels. Methanol: oil molar ratio, catalyst concentration (wt %) and reaction temperature were the input factors in the optimisation process, while biodiesel yield was the key model output. Both 3D surface plots and 2D contour plots were developed using MINITAB 18 to predict optimum biodiesel yield. Gas chromatography (GC) and Fourier transform infrared (FTIR) analysis of the resulting biodiesel was also done for biodiesel characterisation. To predict biodiesel yield a quadratic model was created and it showed an R2 of 0.98 indicating the satisfactory performance of the model. Maximum biodiesel yield of 95.8% was obtained at a methanol: oil molar ratio of 6:1, KOH catalyst concentration of 0.5 wt % and a reaction temperature of 55 °C. At these reaction conditions, the predicted biodiesel yield was 95.9%. These results demonstrate reliable prediction of the transesterification process by Response surface methodology (RSM). The results also show that the properties of the synthesised Australian native stone fruit biodiesel satisfactorily meet the ASTM D6751 and EN14214 standards. In addition, the fuel properties of Australian native stone fruit biodiesel were found to be similar to those of conventional diesel fuel. Thus, it can be said that Australian native stone fruit seed oil could be used as a potential second-generation biodiesel source as well as an alternative fuel in diesel engines.


2021 ◽  
Author(s):  
Vaishali Mittal ◽  
Uttam Kumar Ghosh

Abstract Production of biodiesel from microalgae is gaining popularity since it does not compromise food security or the global economy. This article reports biodiesel production with Spirulina microalgae through nanocatalytic transesterification process. The nanocatalyst calcium methoxide Ca(OCH3)2 was synthesized using wet impregnation method and utilized to carry out the transesterification process. The nanocatalyst was characterized to evaluate its structural and spectral characteristics using different characterization techniques such as Thermogravimetric analysis (TGA), X-ray diffraction (XRD), Scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), and Brunaeur-Emmett-Teller(BET) measurement for surface area. The result demonstrates that calcium methoxide Ca(OCH3)2 possesses a high catalytic activity compared to a heterogeneous catalyst such as calcium oxide (CaO). The impact of several process parameters such as reaction temperature, the molar ratio of methanol to oil, catalyst concentration, and reaction time used in the transesterification process was optimized by employing central composite design(CCD) based response surface methodology(RSM). The polynomial regression equation of second order was obtained for methyl esters. The model projected a 99% fatty acid methyl esters (FAME) yield for optimal process parameters of reaction time 3hrs,3 wt.% of Ca(OCH3)2 catalyst loading, 80°C reaction temperature, and 30:1 methanol to oil molar ratio.


2011 ◽  
Vol 4 (1) ◽  
pp. 1-8 ◽  
Author(s):  
Xiaohu Fan ◽  
Xi Wang ◽  
Feng Chen

Biodiesel, known as fatty acid methyl ester (FAME), was produced from crude cottonseed oil (triglycerides) by transesterification with methanol in the presence of sodium hydroxide. This process was optimized by applying factorial design and response surface methodology (RSM) with SAS and PSIPLOT programs. A second-order mathematical model was obtained to predict the yield as a function of methanol/oil molar ratio, catalyst concentration, reaction temperature, and rate of mixing. Based on ridge max analysis and RSM, as well as economic cost consideration, the practical optimal condition for the production of biodiesel was found to be: methanol/oil molar ratio, 7.9; temperature, 53 °C; time, 45 min; catalyst concentration, 1.0%; and rate of mixing, 268 rpm. The optimized condition was validated with the actual biodiesel yield of 97%. Furthermore, the biodiesel was confirmed by HPLC analyses that triglycerides of cottonseed oil were almost completely converted to FAME.


2021 ◽  
Vol 56 (2) ◽  
pp. 274-285
Author(s):  
Flávio Castro da Silva ◽  
Juan Fernando Herrera Guardiola ◽  
Luciana Pinto Teixeira ◽  
Ana Caroline Lopes Maria ◽  
Luan Alves de Souza ◽  
...  

The purpose of this paper was to analyze palm oil biodiesel production under different conditions and to verify the relationships between production variables in order to optimize biofuel production using response surface methodology (RSM). Biodiesel was produced through transesterification process by methyl route and alkali catalyst (NaOH) 1% (m/m). The analyzed variables were: four molar ratios (3:1, 4:1, 6:1 and 8:1); three temperature reactions (45°, 52° and 60°C); and three time reactions (40, 60 and 80 minutes). For the palm oil biodiesel production, the highest yield was 93%, obtained via a molar rate of 3:1, 52°C and 60 minutes. This result differs from previous studies that found a higher yield with molar ratio increases, implying greater expenses of methanol. Kinetic viscosity and specific mass were also analyzed, and the values are within the Brazilian, American, and European standards. The results showed that the most influent factor in biodiesel production was the molar rate. In relation to the biodiesel characterization, using the RMN H1 technique, it was possible to obtain the transesterification reaction yield of 79.50% for the 3:1 palm oil biodiesel. Through gas chromatography, it can be verified that the predominant fatty acids in the samples were palmitic and oleic acids.


2019 ◽  
Vol 19 (4) ◽  
pp. 849
Author(s):  
Nurul Atikah Amin Yusof ◽  
Nursyamsyila Mat Hadzir ◽  
Siti Efliza Ashari ◽  
Nor Suhaila Mohamad Hanapi ◽  
Rossuriati Dol Hamid

Optimization of the lipase catalyzed enzymatic synthesis of betulinic acid amide in the presence of immobilized lipase, Novozym 435 from Candida antartica as a biocatalyst was studied. Response surface methodology (RSM) and 5-level-4-factor central-composite rotatable design (CCRD) were employed to evaluate the effects of the synthesis parameters, such as reaction time (20–36 h), reaction temperature (37–45 °C), substrate molar ratio of betulinic acid to butylamine (1:1–1:3), and enzyme amounts (80–120 mg) on the percentage yield of betulinic acid amide by direct amidation reaction. The optimum conditions for synthesis were: reaction time of 28 h 33 min, reaction temperature of 42.92 °C, substrate molar ratio of 1:2.21, and enzyme amount of 97.77 mg. The percentage yield of actual experimental values obtained 65.09% which compared well with the maximum predicted value of 67.23%. The obtained amide was characterized by GC, GCMS and 13C NMR. Betulinic acid amide (BAA) showed a better cytotoxicity compared to betulinic acid as the concentration inhibited 50% of the cell growth (IC50) against MDA-MB-231 cell line (IC50 < 30 µg/mL).


2017 ◽  
Vol 2 (1) ◽  
pp. 1-10 ◽  
Author(s):  
O. S. Aliozo ◽  
L. N. Emembolu ◽  
O. D. Onukwuli

Abstract In this research work, melon oil was used as feedstock for methyl ester production. The research was aimed at optimizing the reaction conditions for methyl ester yield from the oil. Response surface methodology (RSM), based on a five level, four variable central composite designs (CCD)was used to optimize and statistically analyze the interaction effect of the process parameter during the biodiesel production processes. A total of 30 experiments were conducted to study the effect of methanol to oil molar ratio, catalyst weight, temperature and reaction time. The optimal yield of biodiesel from melon oil was found to be 94.9% under the following reaction conditions: catalyst weight - 0.8%, methanol to oil molar ratio - 6:1, temperature - 55°C and reaction time of 60mins. The quality of methyl ester produced at these conditions was within the American Society for Testing and Materials (ASTM D6751) specification.


2018 ◽  
Vol 2018 ◽  
pp. 1-10 ◽  
Author(s):  
Selvakumar Thiruvenkadam ◽  
Shamsul Izhar ◽  
Yoshida Hiroyuki ◽  
Razif Harun

Subcritical water extraction (SCW) was used to extract oil from Chlorella pyrenoidosa. The operational factors such as reaction temperature, reaction time, and biomass loading influence the oil yield during the extraction process. In this study, response surface methodology was employed to identify the desired extraction conditions for maximum oil yield. Experiments were carried out in batch reactors as per central composite design with three independent factors including reaction temperature (170, 220, 270, 320, and 370°C), reaction time (1, 5, 10, 15, and 20 min), and biomass loading (1, 3, 5, 10, and 15%). A maximum oil yield of 12.89 wt.% was obtained at 320°C and 15 min, with 3% biomass loading. Sequential model tests showed the good fit of experimental data to the second-order quadratic model. This study opens the great potential of SCW to extract algal oil for use in algal biofuel production.


2021 ◽  
Vol 29 (4) ◽  
Author(s):  
Ratna Dewi Kusumaningtyas ◽  
Haniif Prasetiawan ◽  
Radenrara Dewi Artanti Putri ◽  
Bayu Triwibowo ◽  
Siti Choirunisa Furi Kurnita ◽  
...  

Nyamplung seed (Calophyllum inophyllum L.) oil is a prospective non-edible vegetable oil as biodiesel feedstock. However, it cannot be directly used in the alkaline catalysed transesterification reaction since it contains high free fatty acid (FFA) of 19.17%. The FFA content above 2% will cause saponification reaction, reducing the biodiesel yield. In this work, FFA removal was performed using sulfuric acid catalysed esterification to meet the maximum FFA amount of 2%. Experimental work and response surface methodology (RSM) analysis were conducted. The reaction was conducted at the fixed molar ratio of nyamplung seed oil and methanol of 1:30 and the reaction times of 120 minutes. The catalyst concentration and the reaction temperature were varied. The highest reaction conversion was 78.18%, and the FFA concentration was decreased to 4.01% at the temperature of 60℃ and reaction time of 120 minutes. The polynomial model analysis on RSM demonstrated that the quadratic model was the most suitable FFA conversion optimisation. The RSM analysis exhibited the optimum FFA conversion of 78.27% and the FFA content of 4%, attained at the reaction temperature, catalyst concentration, and reaction time of 59.09℃, 1.98% g/g nyamplung seed oil, and 119.95 minutes, respectively. Extrapolation using RSM predicted that the targeted FFA content of 2% could be obtained at the temperature, catalyst concentration, and reaction time of 58.97℃, 3%, and 194.9 minutes, respectively, with a fixed molar ratio of oil to methanol of 1:30. The results disclosed that RSM is an appropriate statistical method for optimising the process variable in the esterification reaction to obtain the targeted value of FFA.


Catalysts ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 1537
Author(s):  
Gayathri Arun ◽  
Muhammad Ayoub ◽  
Zulqarnain Zulqarnain ◽  
Umesh Deshannavar ◽  
Mohd Hizami Mohd Mohd Yusoff ◽  
...  

Biodiesel production has gained considerable importance over the last few decades due to the increase in fossil fuel prices as well as toxic emissions of oxygen and nitrogen. The production of biodiesel via catalytic transesterification produces crude glycerol as a co-product along with biodiesel, amounting to 10% of the total biodiesel produced. Glycerol has a low value in its impure form, and the purification of glycerol requires sophisticated technologies and is an expensive process. The conversion of crude glycerol into value-added chemicals such as solketal is the best way to improve the sustainability of biodiesel synthesis using the transesterification reaction. Therefore, the conversion of crude glycerol into the solketal was investigated in a batch reactor simulation model developed by the Aspen Plus V11.0. The non-random two liquid theory (NRTL) method was used as a thermodynamic property package to study the effect of four input ketalization parameters. The model was validated with the findings of previous experimental studies of solketal synthesis using sulfuric acid as a catalyst. The influence of the following operating parameters was investigated: reaction time of 10,000 to 60,000 s, reaction temperature of 303 to 323 K, acetone to glycerol molar ratio of 2:1 to 10:1, and catalyst concentration of 0.005 to 0.03 wt %. The optimum solketal yield of 81.36% was obtained at the optimized conditions of 313 K, 9:1, 0.03 wt %, and 40,000 s. The effect of each input parameter on the ketalization process and interaction between input and output parameters was investigated by using the response surface methodology (RSM) optimizer. The relationship between independent and response variables developed by RSM fit most of the simulation data, which showed the accuracy of the model. A second-order differential equation fit the simulation data well and showed an R2 value of 0.99. According to the findings of RSM, the influence of catalyst amount, acetone to glycerol molar ratio, and reaction time were more significant on solketal yield. The effect of temperature on the performance of the reaction was not found to be significant because of the exothermic nature of the process. The findings of this study showed that biodiesel-derived glycerol can be effectively utilized to produce solketal, which can be used for a wider range of applications such as a fuel additive. However, further work is required to enhance the solketal yield by developing new heterogeneous catalysts so that the industrial implementation of its production can be made possible.


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