Studies on washability characteristics of low-volatile Indian coking coal by differential crushing

The effect of differential crushing on liberation characteristics has been studied for a low volatile coking coal of Indian origin through washability studies. Two parameters, namely “Index of Washability” (IW) and “Near Gravity Material Index” (NGMI), are used to describe the ease of washability. The ROM Coal is crushed to four different top sizes namely, 75 mm, 25 mm, 13 mm and 6 mm.On the basis of calculated IW it is observed that relative ease of washabiltiy increases with decrease in top size. From calculated IW values it may be said that this coal can be economically beneficiated using gravity process after crushing to -6 mm size. From the calculated NGMI values, the critical specific gravities have been estimated and the values for crushing to -75 mm,-25 mm,-13 mm and − 6 mm are 1.65, 1.68, 1.53 and 1.58 respectively. These critical specific gravity values suggest the separation at this specific gravity range is most difficult task using gravity methods. From NGMI analysis, it may be said that the NGMI values for coals crushed to -25 mm & -6 mm are identical (≈ 0.18) at 17% clean coal ash content. This suggests that with similar degree of difficulty, clean coal of 17% ash can be produced from these two different crushing sizes. In order to increase the yield for the clean coal of 17% ash, the decision on blending these two size coals may need to be taken.