Fabrication and Characterization of Heat Pipe with Composite Structure for the Adiabatic Section

2020 ◽  
Vol 13 ◽  
Author(s):  
Hiral Parikh ◽  
Kedar Pathak

Background: Innovative cooling technology is required in every field of life ranging from satellite to terrestrial applications. Novel heat rejection system is of great concern for space applications. Futuristic applications in heat pipe will involve composite structures in various ways as they offer flexibility in design with their inherent advantage of being light weight. However it remains a challenge to join a composite structure with metals. This study investigates the effect of composite section in the adiabatic region of the heat pipe and also proposes a novel approach to joining metals with composite structure. Methods: A flexible composite tube such as carbon fiber reinforced thermoplastics makes the adiabatic section. This section is adhesively bonded with the metal tubes i.e. evaporator and condenser section. Inherent roughness of the metal tube makes first layer for mechanical interlocking followed by adhesive bonding. Results: The effect of adiabatic, condenser and evaporator length, for a normal vs. composite heat pipe, on specific thermal conductivity is evaluated. Conclusion: The numerical studies confirm that the use of composite material for adiabatic section improves performance of heat pipe. It is proposed to use reinforced thermoplastic as the material for adiabatic section.

2011 ◽  
Vol 133 (9) ◽  
Author(s):  
Chen-Ching Ting ◽  
Chien-Chih Chen

This article presents significant experimental data about the coaxial dual-pipe heat pipe which is invented by our CCT laboratory. The coaxial dual-pipe heat pipe is built-in an inner pipe in the adiabatic section of a common heat pipe. A common heat pipe is composed of three sections: the evaporator section at the one end; the condenser section at the other end; and the adiabatic section in between. The vapor and the liquid phases of the working fluid flow in opposite directions through the core and the wick, respectively. This special heat transfer behavior causes a common heat pipe to yield the discrete heat transfer property. In process, the vapor directly brings large amounts of heat from heat source and rapidly flows through the adiabatic section to the condenser section. This intelligent heat transfer technique lets the heat pipe yield extremely large thermal conductivity. Unfortunately, a heat pipe integrated with cooling fin in the adiabatic section has changed its original heat transfer property. The integrated cooling fin in the adiabatic section has in advance taken heat of the vapor away and caused the vapor to be condensed in the adiabatic section. Therefore, the vapor cannot reach the condenser section and the condenser section hence loses its cooling capability. In other words, the effective cooling length of a common heat pipe which is integrated with cooling fin in the adiabatic section is shortened. The coaxial dual-pipe heat pipe is built-in an inner pipe in the adiabatic section of a common heat pipe to avoid heat of the vapor to be earlier taken away and even condensed in the adiabatic section. Experimental study in this work first built a home-made square coaxial dual-pipe heat pipe integrated with outside isothermal cycling cooling water as the coaxial dual-pipe heat pipe cooler. The home-made square coaxial dual-pipe heat pipe has an observation window. It is convenient to observe change of the two-phase flow inside the heat pipe influenced by the outside cooling water. The results show that the new developed coaxial dual-pipe heat pipe cooler has kept the original heat transfer property of the bare heat pipe. The vapor has reached the condenser section.


2020 ◽  
Vol 92 (6) ◽  
pp. 59-65
Author(s):  
G.P. TONKIH ◽  
◽  
D.A. CHESNOKOV ◽  
◽  

Most of Russian research about composite structure fire resistance are dedicated to the composite slab behavior. The composite beams fire resistance had been never investigated in enough volume: the temperature evaluation within the scope of the actual Russian design codes leads to the significant reduction in the shear connection strength. Meanwhile, there no correlation between the strength decreasing and type of the shear connection. The article provides an overview of the relevant researches and offers some approaches which could take into account bearing capacity reduction of the shear connectors within composite structures design.


2021 ◽  
Vol 3 (9) ◽  
Author(s):  
Sadik Omairey ◽  
Nithin Jayasree ◽  
Mihalis Kazilas

AbstractThe increasing use of fibre reinforced polymer composite materials in a wide range of applications increases the use of similar and dissimilar joints. Traditional joining methods such as welding, mechanical fastening and riveting are challenging in composites due to their material properties, heterogeneous nature, and layup configuration. Adhesive bonding allows flexibility in materials selection and offers improved production efficiency from product design and manufacture to final assembly, enabling cost reduction. However, the performance of adhesively bonded composite structures cannot be fully verified by inspection and testing due to the unforeseen nature of defects and manufacturing uncertainties presented in this joining method. These uncertainties can manifest as kissing bonds, porosity and voids in the adhesive. As a result, the use of adhesively bonded joints is often constrained by conservative certification requirements, limiting the potential of composite materials in weight reduction, cost-saving, and performance. There is a need to identify these uncertainties and understand their effect when designing these adhesively bonded joints. This article aims to report and categorise these uncertainties, offering the reader a reliable and inclusive source to conduct further research, such as the development of probabilistic reliability-based design optimisation, sensitivity analysis, defect detection methods and process development.


Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1685
Author(s):  
Hang Zhang ◽  
Zihao Chen ◽  
Yaoyao He ◽  
Xin Guo ◽  
Qingyu Li ◽  
...  

The conventional method of preparing metal–ceramic composite structures causes delamination and cracking defects due to differences in the composite structures’ properties, such as the coefficient of thermal expansion between metal and ceramic materials. Laser-directed energy deposition (LDED) technology has a unique advantage in that the composition of the materials can be changed during the forming process. This technique can overcome existing problems by forming composite structures. In this study, a multilayer composite structure was prepared using LDED technology, and different materials were deposited with their own appropriate process parameters. A layer of Al2O3 ceramic was deposited first, and then three layers of a NbMoTa multi-principal element alloy (MPEA) were deposited as a single composite structural unit. A specimen of the NbMoTa–Al2O3 multilayer composite structure, composed of multiple composite structural units, was formed on the upper surface of a φ20 mm × 60 mm cylinder. The wear resistance was improved by 55% compared to the NbMoTa. The resistivity was 1.55 × 10−5 Ω × m in the parallel forming direction and 1.29 × 10−7 Ω × m in the vertical forming direction. A new, electrically anisotropic material was successfully obtained, and this study provides experimental methods and data for the preparation of smart materials and new sensors.


2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Masao Furukawa

The state of the art of thermally self-excited oscillatory heat pipe technology is briefly mentioned to emphasize that there exists no oscillating/pulsating heat pipe (OHP/PHP) suited to long-distance heat transport. Responding to such conditions, this study actively proposes a newly devised conceptually novel type of OHP/PHP. In that heat pipe, the adiabatic section works as it were the dream pipe invented by Kurzweg. This striking quality of the proposed new-style OHP/PHP produces high possibilities of long-distance heat transport. To support such optimistic views, an originally planned mathematical model is introduced for feasibility studies. Hydraulic considerations have first been done to understand what conditions are required for sustaining bubble-train flows in a capillary tube of interest. Theoretical analysis has then been made to solve the momentum and energy equations governing the flow velocity and temperature fields in the adiabatic section. The obtained analytical solutions are arranged to give algebraic expressions of the effective thermal diffusivity, the performance index combined with the tidal displacement, and the required electric power. Computed results of those three are displayed in the figures to demonstrate the realizability of that novel OHP.


Author(s):  
D. Sugumar ◽  
Kek Kiong Tio

A micro heat pipe will operate effectively by achieving its maximum possible heat transport capacity only if it is to operate at a specific temperature, i.e., design temperature. In reality, micro heat pipe’s may be required to operate at temperatures different from the design temperature. In this study, the heat transport capacity of an equilateral triangle micro heat pipe is investigated. The micro heat pipe is filled optimally with working fluid for a specific design temperature and operated at different operating temperatures. For this purpose, water, pentane and acetone was selected as the working fluids. From the numerical results obtained, it shows that the optimal charge level of the micro heat pipe is dependent on the operating temperature. Furthermore, the results also shows that if the micro heat pipe is to be operated at temperatures other than its design temperature, its heat transport capacity is limited by the occurrence of flooding at the condenser section or dryout at the evaporator section, depending on the operating temperature and type of working fluid. It is observed that when the micro heat pipe is operated at a higher temperature than its design temperature, the heat transport capacity increases but limited by the onset of dryout at the evaporator section. However, the heat transport capacity decreases if it is to be operated at lower temperatures than its design temperature due to the occurrence of flooding at condenser end. From the results obtained, we can conclude that the performance of a micro heat pipe is decreased if it is to be operated at temperatures other than its design temperature.


2021 ◽  
Author(s):  
Tan Li ◽  
Guangbo Chen ◽  
Zhongcheng Qin ◽  
Qinghai Li

Abstract The stability of coal-rock composite structures is of great significance to coal mine safety production. To study the stability and deformation failure characteristics of the coal-rock composite structure, the uniaxial cyclic loading tests of the coal-rock composite structures with different coal-rock height ratios were carried out. Lithology and coal-rock height ratio play an important role in the energy dissipation of coal-rock composite structures. The higher the coal-rock height ratio, the greater the average elastic energy and dissipated energy produced per cycle of coal-rock composite structures, the smaller the total elastic energy and dissipated energy produced in the process of cyclic loading. Based on the difference of damage variables calculated by dissipative energy method and acoustic emission method, a more sensitive joint calculation method for calculating damage variable was proposed. The joint damage variable calculation method can more accurately and sensitively reflect the damage of coal-rock composite structure under cyclic loading. The macroscopic crack first appears in the coal specimen in the coal-rock composite structure, the degree of broken coal specimens in the composite structure is inversely proportional to the coal-rock height ratio. The strength and deformation characteristics of the coal-rock composite structure are mainly affected by coal sample in the composite structure.


2020 ◽  
Vol 10 (4) ◽  
pp. 375-386 ◽  
Author(s):  
Jiankai Zhu ◽  
Xiangxian Wang ◽  
Yuan Wu ◽  
Yingwen Su ◽  
Tianxu Jia ◽  
...  

Abstract In this paper, we propose two kinds of composite structures based on the one- and two-dimensional (1D&2D) gold grating on a gold film for plasmonic refractive index sensing. The resonance modes and sensing characteristics of the composite structures are numerically simulated by the finite-difference time-domain method. The composite structure of the 1D gold semi-cylinder grating and gold film is analyzed first, and the optimized parameters of the grating period are obtained. The sensitivity and figure of merit (FOM) can reach 660RIU/nm and 169RIU−1, respectively. Then, we replace the 1D grating with the 2D gold semi-sphere particles array and find that the 2D grating composite structure can excite strong surface plasmon resonance intensity in a wider period range. The sensitivity and FOM of the improved composite structure can reach 985RIU/nm and 298 RIU−1, respectively. At last, the comparison results of the sensing performance of the two structures are discussed. The proposed structures can be used for bio-chemical refractive index sensing.


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