Integration of pure copper to optimize heat dissipation in injection mould inserts using laser metal deposition

2021 ◽  
Vol 33 (1) ◽  
pp. 012029
Author(s):  
Stefan Polenz ◽  
Christian Kolbe ◽  
Florian Bittner ◽  
Elena López ◽  
Frank Brückner ◽  
...  
2014 ◽  
Vol 1016 ◽  
pp. 177-182 ◽  
Author(s):  
Mutiu F. Erinosho ◽  
Esther Titilayo Akinlabi ◽  
Sisa Pityana

—Pure copper was deposited with Ti6Al4V alloy via laser metal deposition (LMD) process to produce Ti6Al4V/Cu composites. This paper reports the effect of powder flow rate (PFR) and gas flow rate (GFR) of laser metal deposited Ti6Al4V/Cu composites. The deposited samples were characterised through the evolving microstructure and microhardness. It was observed that the PFR and GFR have an influence on the percentage of porosity present in the samples. The higher the flow rates of the powder and the gas, the higher the degree of porosity and vice versa. The widmanstettan structures were observed to be finer as the flow rate reduces which in turn causes a decrease in the hardness values of the deposited composites. The hardness values varied between HV381.3 ± 60 and HV447.3 ± 49.


2018 ◽  
Vol 19 (6) ◽  
pp. 591-596
Author(s):  
Andrzej Mazurkiewicz ◽  
Andrzej Poprzeczka

The article presents the results of a study of C45 carbon steel hardfacing using laser metal deposition with Stellit Co-21 powder. The microstructure of the cross-section of samples prepared with different scanning speed and the amount of used powder at constant laser power was observed. Analyzing the cross-sectional areas of the samples, it was found that, at specific production parameters, cracks occur in weld overlay, which should be associated with the amount of heat supplied and discharged, especially at the unheated basis.This may be confirmed by the presence of deposits of weakly branched dendrites in the microstructure, which should be related to the directional heat dissipation process and rapid directional crystallization. It is possible to regulate these phenomena by selecting appropriate processing parameters. The microstructure analysis of cross-sectional areas of samples after hardfacing using LDT technique indicates good metallurgical quality of the deposit with a small heat affected zone of about 660÷760m. The microhardness measurements on the sample cross-sections indicated a wide micohardness distribution ranging from 510HV1 in the weld overlay, about 410HV1 in the heat affected zone, to 270HV1 in the C45 steel base.


2021 ◽  
Vol 33 (1) ◽  
pp. 012013
Author(s):  
Kazuhiro Ono ◽  
Yuji Sato ◽  
Ritsuko Higashino ◽  
Yoshinori Funada ◽  
Nobuyuki Abe ◽  
...  

2018 ◽  
Vol 107 ◽  
pp. 291-296 ◽  
Author(s):  
Kohei Asano ◽  
Masahiro Tsukamoto ◽  
Yoshihisa Sechi ◽  
Yuji Sato ◽  
Shin-ichiro Masuno ◽  
...  

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