scholarly journals Precipitation Behavior of Nitride Inclusions in K418 Alloy under the Continuous Unidirectional Solidification Process

Author(s):  
Fan Yang ◽  
Wencheng Zhao ◽  
Yuan Hou ◽  
Xiliang Guo ◽  
Qiang Li ◽  
...  
2021 ◽  
Vol 8 ◽  
Author(s):  
Nghiem NguyenVan ◽  
Kengo Kato ◽  
Hideki Ono

Medium Manganese Transformation Induced Plastic (Mn-TRIP) steels are expected to be a new generation of advanced high strength sheet steels due to their excellent balance between material cost and mechanical properties. During the solidification process, AlN precipitates at the grain boundary, which leads to the serious deterioration of hot ductility. However, the precipitation of AlN in Mn-TRIP steel has not been clear. In this study, the chemical compositions, morphology, size distribution, and the precipitation behavior of AlN inclusion in an Fe-0.5Al-2.0Mn alloy were studied under the continuous unidirectional solidification process. The results show that there are two types of nitride inclusions in the Fe-0.5Al-2.0Mn alloy: AlN inclusion and complex inclusion of Al2O3-AlN. The planar sections of most AlN particles are hexagonal. Based on the thermodynamic calculation, it was found that the content of Al has a large effect on the stability of Al2O3 and AlN. When the content of Al increases, the molten iron can be changed from saturated by Al2O3 to saturated by AlN. During the solidification process, the precipitation of Al2O3 inclusions occurred at the beginning of the solidification process. The precipitation of AlN inclusions occurred when the contents of Al and N exceeded the equilibrium value and grew until the end of the solidification. The precipitation conditions of AlN inclusion in the Fe-0.5Al-2.0Mn alloy during the solidification process were discussed. The precipitation and the amount of precipitate of AlN inclusions depend on the initial contents of Al, N, and O. It was found that the precipitation of AlN inclusions can be controlled by reducing the initial content of N to less than 0.0072 mass%.


2012 ◽  
Vol 502 ◽  
pp. 46-50
Author(s):  
Guang Wu Ao ◽  
Ming Gang Shen ◽  
Zhen Shan Zhang ◽  
Li Li Hong

In this paper, by using the commercial finite-element software of ProCAST, unidirectional solidification processes in 23t steel ingot were simulated. Emphasis is placed on analysis of required time for complete solidification of steel ingot and temperature distribution about ingot and side wall during the solidification process. By comparing simulation values and measured values of side wall during the solidification process, the simulated results conclusively demonstrate that our developed model is feasible and valuable.


2013 ◽  
Vol 750 ◽  
pp. 228-231
Author(s):  
Ming Chen ◽  
Xiao Dong Hu ◽  
Hong Yang Zhao ◽  
Dong Ying Ju

The unidirectional solidification process of magnesium alloy needs to establish a specific temperature gradient in casting mold, the direction of crystal growth and heat flow are in the opposite direction in the unidirectional solidification. The process can better control the grain orientation, and eliminate the horizontal grain boundary, so to attain columnar grain structure and excellent performance of magnesium alloy. In this paper, Numerical simulation is carried out by orthogonal experiments in order to obtain the optimal process parameters according to the actual experimental device. Different process parameters are taken into account, including pulling speed, cooling time and cooling intensity. FEM (finite element method) is employed to calculate the temperature field and reached a straight shape of temperature gradient distribution which is conductive to achieve unidirectional solidification microstructure. PFM(phase field method) is adopted into the microstructure calculation. The microstructure obtained by PFM is in agreement with the actual pattern by the optical microscope observation.


2014 ◽  
Vol 936 ◽  
pp. 1317-1322
Author(s):  
Xiao Dong Li ◽  
Ming Gang Shen ◽  
Chao Wu

To strengthen the bottom cooling is one of the key technologies of directionally solidified ingot process. Stool cooling scheme has a significant impact on the solidification process of the ingot. The study optimizes chassis cooling scheme according to the air gap between the ingot and the stool. With multiple sets of cooling system, water-cooled stool makes the basal water cooling adapt to air gap distribution through subregional cooling of different intensity control, and be uniform with it in the longitudinal direction solidification. The paper establishes mathematical model of unidirectional solidified ingot on temperature field of conventional water-cooled stool and improved one respectively. By the aid of finite element analysis method, numerical simulation of 45t ingot with algebraic model is carried out. In order to optimize parameters of ingot unidirectional solidification, temperature fields influenced by conventional water-cooled stool and improved one in the process of unidirectional solidification are simulated. The numerical results show that the optimized chassis cooling can result in the ingot in a longitudinal uniform solidification. The numerical simulation results can provide important reference for the optimization of unidirectional solidification process.


2015 ◽  
Vol 814 ◽  
pp. 345-350
Author(s):  
Da Wei Luo ◽  
Jun Feng Li ◽  
Jian Ping Long

Directional solidification is a main method of mc-Si production for solar cells. The main impurities in MS-Si are oxygen and carbon. In this paper, an improved furnace was designed to reduce the carbon and oxygen impurity in MS-Si at unidirectional solidification process. Simulation results showed that the flow pattern of impurity gas at the top of the silicon melt significantly improved under the small cover conditions and the impurity gas eddy currents was also avoided. Experimental results show that the carbon and oxygen content inside the ingot were both significantly reduced when the eddy currents inside the crucible was suppressed and the average minority carrier’s lifetime of silicon block was significantly increased under the conditions of small cover plate. Meantime, the average cell efficiency of ingot was more than 17% under small cover condition which is significantly higher than that of the ordinary ingot.


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