Methods for heap biochemical leaching of sulfide ore containing Cu, Ni and other valuable metals

Author(s):  
V.A. Iodis
Keyword(s):  
2013 ◽  
Vol 825 ◽  
pp. 410-413
Author(s):  
Rosa Elva Rivera-Santillán ◽  
Felipe Patricio-Ramírez ◽  
Irvin Olvera-Pérez

Although the biological techniques application into sulfide minerals leaching to obtain valuable metals ​​is an important technological advance, the disadvantage of relatively slow kinetics bio-oxidation still limits its commercial application. However, it stimulates the research for constant improvement. Microorganisms are capable of performing their intended role with great efficiency under optimal conditions. Bioreactor design seeks to maintain certain environmental conditions that favour efficient microbial growth as pH, temperature, oxygen and carbon dioxide dissolution, stirring speed, etc. In an aerobic process such as bioleaching the optimum oxygen transference is extremely difficult to be achieved, because little oxygen dissolves in water. Furthermore the oxygen transference usually is facilitated by agitation, which is also required to mix the nutrients and maintain homogeneous solution, this transference is limited by the agitation speed because of the high power consumption, and the damage that undergoes the microorganisms submitted to excessive shear. In order to improve bio oxidation kinetics, in this paper we designed a new bioreactor, which combines elements of the stirred tank and airlift reactor, and introduces new elements, to their effective use in biohydrometallurgy. A new bio-reactor called RELBA was designed and build-up in the UNAM laboratories. It controls dissolved O2among other parameters and it prevents shear. Bioleaching tests of the ore, containing 0.135% Cu and 3.07% Fe, were performed in the orbital incubator and in theRELBAbio-reactor to 35°C using a mixed strain ofAcidithiobacilluscaldus,Acidihiobacillus thiooxidansandLeptospirillum ferriphilum, which confirm the advantages of the new bioleaching reactor.


Author(s):  
Svetlana Punanova

This research considered the content of trace elements (TE), including potentially toxic elements (PTE) in shale plays and deposits in various regions of the world. Their comparative analysis was carried out and the highest concentrations of PTE in the shales of some regions were revealed. The author notes that the destruction of organometallic compounds occurs during the development of shale hydrocarbon (HC) using horizontal drilling with hydraulic fracturing – injecting large volumes of chemicals while increasing the temperature. During such destruction processes, PTE can escape into the environment: into groundwater, soil layers, and other objects of economic use, and also deteriorate well equipment. In connection with the noted environmental hazards present during the development of shale HC, this paper proposes to monitor the content of TE in both shale rocks as well as in extracted shale oil in order to mitigate the risks of their release into the environment. In addition, developers and scientists should consider the losses of industrially significant volumes of valuable metals that occur due to the lack of cost-effective technologies for their capture and extraction from naphthides.


2021 ◽  
Author(s):  
Jialiang Zhang ◽  
Guoqiang Liang ◽  
Cheng Yang ◽  
Juntao Hu ◽  
Yongqiang Chen ◽  
...  

Inspired by the process of "metallurgy first and then beneficiation" for disposing low-grade and complex mineral resources, we proposed a breakthrough method to recover valuable metals from spent entire lithium-ion...


Author(s):  
Chi M. Phan ◽  
Son A. Hoang ◽  
Son H. Vu ◽  
Hoang M. Nguyen ◽  
Cuong V. Nguyen ◽  
...  

Abstract Background Cashew nut shell is a by-product of cashew (Anacardium occidentale) production, which is abundant in many developing countries. Cashew nut shell liquor (CNSL) contains a functional chemical, cardanol, which can be converted into a hydroxyoxime. The hydroxyoximes are expensive reagents for metal extraction. Methods CNSL-based oxime was synthesized and used to extract Ni, Co, and Mn from aqueous solutions. The extraction potential was compared against a commercial extractant (LIX 860N). Results All metals were successfully extracted with pH0.5 between 4 and 6. The loaded organic phase was subsequently stripped with an acidic solution. The extraction efficiency and pH0.5 of the CNSL-based extractant were similar to a commercial phenol-oxime extractant. The metals were stripped from the loaded organic phase with a recovery rate of 95% at a pH of 1. Conclusions Cashew-based cardanol can be used to economically produce an oxime in a simple process. The naturally-based oxime has the economic potential to sustainably recover valuable metals from spent lithium-ion batteries. Graphic abstract


2021 ◽  
Vol 9 (5) ◽  
pp. 2271-2279
Author(s):  
Ping Xu ◽  
Chunwei Liu ◽  
Xihua Zhang ◽  
Xiaohong Zheng ◽  
Weiguang Lv ◽  
...  

Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 295
Author(s):  
Bong-Ju Kim ◽  
Yong-Kwon Koh ◽  
Jang-Soon Kwon

The microbially mediated recovery of valuable metals contained in mining waste presents an economical alternative to conventional hydrometallurgical processes. In order to investigate the effect of bacterial adaptation and biological oxidation on bioleaching, the microbially mediated bioleaching of a pyrrhotite sample from mine waste, with indigenous bacteria existing in acid mine drainage, was studied. The indigenous bacteria were sub-cultured repeatedly for iron adaptation, and Acidithiobacillus ferrooxidans was identified as the dominant member of the microbial consortium. The point of zero charge (PZC) of pyrrhotite sampled from mine waste was determined as 3.0. The performance of bioleaching by contact and non-contact biological oxidation was compared by conducting bioleaching under different initial pH (pHini) conditions (2.8 and 3.2). Negatively charged bacteria could be attached onto the pyrrhotite, which has a positive surface charge at lower pHini (2.8) than the PZC (3.0). Bacteria attachment and corrosion pits on the surface of the pyrrhotite residues were observed at pHini of 2.8. Under bacteria-adapted conditions, the leaching concentration of Fe (44.2 mg/L) at pHini of 2.8 was 2.1 times greater than that (21.3 mg/L) at pHini of 3.2. Under non-adapted bacteria conditions, the extent of Fe leaching was not significantly different between the pHini of 2.8 and 3.2. This could be attributed to the fact that the adapted bacteria could more easily attach onto the pyrrhotite surfaces at pHini 2.8, allowing contact biological oxidation during the bioleaching experiments. We demonstrate here that the bioleaching of pyrrhotite could increase Fe recovery through bacterial adaptation and contact biological oxidation.


2021 ◽  
Vol 666 (3) ◽  
pp. 032099
Author(s):  
T I Intogarova ◽  
O S Valieva ◽  
Y P Morozov
Keyword(s):  

Minerals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 586
Author(s):  
Yunpeng Du ◽  
Xiong Tong ◽  
Xian Xie ◽  
Wenjie Zhang ◽  
Hanxu Yang ◽  
...  

Zinc-leaching residue (ZLR) is a strongly acidic hazardous waste; it has poor stability, high heavy metal levels, and releases toxic elements into the environment. ZLR has potential as a valuable resource, because it contains elevated levels of zinc and silver. In this paper, the recovery of zinc (Zn) and silver (Ag) from ZLR wastes from zinc hydrometallurgy workshops using water leaching followed by flotation was studied. During water leaching experiments, the zinc and copper recovery rates were 38% and 61%, respectively. Thereafter, various flotation testing parameters were optimized and included grinding time, reagent dosages, pulp density, flotation time, and type of adjuster. Experimental results demonstrated this flotation method successfully recycled Ag and Zn. A froth product containing more than 9256.41 g/t Ag and 12.26% Zn was produced from the ZLR with approximately 80.32% Ag and 42.88% Zn recoveries. The toxicity characteristic leaching procedure (TCLP) results indicated the water-leaching flotation process not only recycled valuable metals such as zinc and silver in zinc-containing hazardous wastes but lowered the hazardous waste levels to those of general wastes and recycled wastes in an efficient, economical, and environmentally friendly way.


Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 259
Author(s):  
Sandra Pavón ◽  
Doreen Kaiser ◽  
Robert Mende ◽  
Martin Bertau

The global market of lithium-ion batteries (LIB) has been growing in recent years, mainly owed to electromobility. The global LIB market is forecasted to amount to $129.3 billion in 2027. Considering the global reserves needed to produce these batteries and their limited lifetime, efficient recycling processes for secondary sources are mandatory. A selective process for Li recycling from LIB black mass is described. Depending on the process parameters Li was recovered almost quantitatively by the COOL-Process making use of the selective leaching properties of supercritical CO2/water. Optimization of this direct carbonization process was carried out by a design of experiments (DOE) using a 33 Box-Behnken design. Optimal reaction conditions were 230 °C, 4 h, and a water:black mass ratio of 90 mL/g, yielding 98.6 ± 0.19 wt.% Li. Almost quantitative yield (99.05 ± 0.64 wt.%), yet at the expense of higher energy consumption, was obtained with 230 °C, 4 h, and a water:black mass ratio of 120 mL/g. Mainly Li and Al were mobilized, which allows for selectively precipitating Li2CO3 in battery grade-quality (>99.8 wt.%) without the need for further refining. Valuable metals, such as Co, Cu, Fe, Ni, and Mn, remained in the solid residue (97.7 wt.%), from where they are recovered by established processes. Housing materials were separated mechanically, thus recycling LIB without residues. This holistic zero waste-approach allows for recovering the critical raw material Li from both primary and secondary sources.


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