Development of a Stress Limit Surface for Turbine Blades under Multimode Forced Vibration for Use in Engine Testing

Author(s):  
AmudhaVarshini Kamaraj ◽  
Vaibhav Yadav ◽  
Satchi Venkataraman
Author(s):  
J. Szwedowicz ◽  
W. Sextro ◽  
R. Visser ◽  
P. A. Masserey

Numerical predictions of the forced vibration of a disc assembly including frictional effects between the shrouds are presented concerning engineering needs for the blade design process. Assuming a tuned disc assembly, numerical static, free and then forced vibration analyses of a shrouded turbine blade measured in the spin pit are performed systematically. For the excitation forces of an air jet evaluated from the fairly linear behavior of the experimental blade resonance peaks, the reliability of the proposed approach is validated through the very close agreement of the computed and measured resonant peaks. These resonant peaks demonstrate either a fairly linear behavior or a non-linear one like the jump effect of blade resonance amplitudes, or elastic impacts between the shrouds. Also, the damping performance for different contact configurations between the shrouds is numerically analyzed. These numerical results indicate that the shrouds generate higher frictional damping for small angles (0–30 deg) between the circumferential direction and the normal vector to the contact surface.


2008 ◽  
Vol 130 (1) ◽  
pp. 011002 ◽  
Author(s):  
J. Szwedowicz ◽  
R. Visser ◽  
W. Sextro ◽  
P. A. Masserey

Author(s):  
Jeffrey A. Conner ◽  
David A. Moore ◽  
Roger D. Wustman

This paper presents results from recent factory engine testing of simple aluminide coatings produced using pack cementation processes and platinum modified aluminide coatings produced using both pack cementation and chemical vapor deposition processes. These coatings were evaluated on DS nickel base superalloy high pressure turbine blades in a commercial high bypass turbofan engine. Operating conditions were such that turbine inlet air contained up to 3 ppb of sodium. Details of the factory engine testing, coating selection and application, and environmental protection provided by the coatings are highlighted. Future testing plans are also presented.


Author(s):  
Jeffrey A. Connor

This paper presents results of factory engine testing of simple aluminide and platinum modified aluminide coatings. Simple aluminide coatings were produced using pack cementation processes. Platinum modified aluminide coatings were produced using three aluminiding processes; pack cementation, above-the-pack or out-of-contact processing, and chemical vapor deposition. These coatings were evaluated on both directionally solidified and single crystal nickel base superalloy turbine blades. These high pressure turbine blades were tested in a commercial high bypass turbofan engine operating predominantly in a high temperature oxidation environment. Included in this paper are discussions of coatings phase stability, coating growth due to diffusion during engine operation, comparison of coating performance and assessment of remaining coating life after engine testing.


2021 ◽  
pp. 095745652199987
Author(s):  
Qinglei Zhang ◽  
Haoyang Wang ◽  
Jiyun Qin ◽  
Jianguo Duan

In steam turbine, turbine blades are prone to vibrate during operation, resulting in steam turbine accidents. The most common method for reducing the vibration of steam turbine blades is to design an integral shroud for blade which is termed as integral shroud blade. Most previous studies simplified straight integral blades into cantilever beam and used harmonic response analysis method to simulate the vibration response of blades. This method is suitable for simulating straight blade vibration under harmonic force conditions. For twisted blades, accurate results are hard to acquire and the specific collision process cannot be simulated. In order to observe the collision process on a microscopic scale and explore its collision damping mechanism, this study evaluated the collision process of twisted blades with different integral shroud clearance distance based on LS-DYNA software. The collision process for a two-blade system and a three-blade system with integral shroud clearance distance from 0.1 mm to 0.5 mm has been simulated. The results indicated that integral shroud clearance distance have opposite vibration damping effect when the blade under the condition of forced vibration and free vibration. For the two-blade system, the optimal integral shroud clearance distance is 0.4 mm for forced vibration condition and 0.1 mm for free vibration condition. For the three-blade system, the optimal integral shroud clearance distance is 0.1 mm for forced vibration condition and 0.5 mm for free vibration condition.


Author(s):  
E. F. Koch ◽  
E. L. Hall ◽  
S. W. Yang

The plane-front solidified eutectic alloys consisting of aligned tantalum monocarbide fibers in a nickel alloy matrix are currently under consideration for future aircraft and gas turbine blades. The MC fibers provide exceptional strength at high temperatures. In these alloys, the Ni matrix is strengthened by the precipitation of the coherent γ' phase (ordered L12 structure, nominally Ni3Al). The mechanical strength of these materials can be sensitively affected by overall alloy composition, and these strength variations can be due to several factors, including changes in solid solution strength of the γ matrix, changes in they γ' size or morphology, changes in the γ-γ' lattice mismatch or interfacial energy, or changes in the MC morphology, volume fraction, thermal stability, and stoichiometry. In order to differentiate between these various mechanisms, it is necessary to determine the partitioning of elemental additions between the γ,γ', and MC phases. This paper describes the results of such a study using energy dispersive X-ray spectroscopy in the analytical electron microscope.


2018 ◽  
pp. 214-223
Author(s):  
AM Faria ◽  
MM Pimenta ◽  
JY Saab Jr. ◽  
S Rodriguez

Wind energy expansion is worldwide followed by various limitations, i.e. land availability, the NIMBY (not in my backyard) attitude, interference on birds migration routes and so on. This undeniable expansion is pushing wind farms near populated areas throughout the years, where noise regulation is more stringent. That demands solutions for the wind turbine (WT) industry, in order to produce quieter WT units. Focusing in the subject of airfoil noise prediction, it can help the assessment and design of quieter wind turbine blades. Considering the airfoil noise as a composition of many sound sources, and in light of the fact that the main noise production mechanisms are the airfoil self-noise and the turbulent inflow (TI) noise, this work is concentrated on the latter. TI noise is classified as an interaction noise, produced by the turbulent inflow, incident on the airfoil leading edge (LE). Theoretical and semi-empirical methods for the TI noise prediction are already available, based on Amiet’s broadband noise theory. Analysis of many TI noise prediction methods is provided by this work in the literature review, as well as the turbulence energy spectrum modeling. This is then followed by comparison of the most reliable TI noise methodologies, qualitatively and quantitatively, with the error estimation, compared to the Ffowcs Williams-Hawkings solution for computational aeroacoustics. Basis for integration of airfoil inflow noise prediction into a wind turbine noise prediction code is the final goal of this work.


Author(s):  
M. A. Adzmi ◽  
A. Abdullah ◽  
Z. Abdullah ◽  
A. G. Mrwan

Evaluation of combustion characteristic, engine performances and exhaust emissions of nanoparticles blended in palm oil methyl ester (POME) was conducted in this experiment using a single-cylinder diesel engine. Nanoparticles used was aluminium oxide (Al2O3) and silicon dioxide (SiO2) with a portion of 50 ppm and 100 ppm. SiO2 and Al2O3 were blended in POME and labelled as PS50, PS100 and PA50, PA100, respectively. The data results for PS and PA fuel were compared to POME test fuel. Single cylinder diesel engine YANMAR TF120M attached with DEWESoft data acquisition module (DAQ) model SIRIUSi-HS was used in this experiment. Various engine loads of zero, 7 N.m, 14 Nm, 21 N.m and 28 N.m at a constant engine speed of 1800 rpm were applied during engine testing. Results for each fuel were obtained by calculating the average three times repetition of engine testing. Findings show that the highest maximum pressure of nanoparticles fuel increase by 16.3% compared to POME test fuel. Other than that, the engine peak torque and engine power show a significant increase by 43% and 44%, respectively, recorded during the PS50 fuel test. Meanwhile, emissions of nanoparticles fuel show a large decrease by 10% of oxide of nitrogen (NOx), 6.3% reduction of carbon dioxide (CO2) and a slight decrease of 0.02% on carbon monoxide (CO). Addition of nanoparticles in biodiesel show positive improvements when used in diesel engines and further details were discussed.  


2009 ◽  
Vol 129 (5) ◽  
pp. 689-695
Author(s):  
Masayuki Minowa ◽  
Shinichi Sumi ◽  
Masayasu Minami ◽  
Kenji Horii

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