Surface Casing Cum Production Casing Well Design – Extreme but Techno-economically Acceptable Approach
Abstract 2020 marks another challenging year for O&G sector, with the operators being in an uphill battle to survive the plunging oil price. With CAPEX rationalization underway, future field development may only be prospective via implementation of low-cost Field Development Plan (FDP). As well cost is a significant component of development CAPEX, low well cost must be pursued, by designing fit-for-purpose wells. For relatively shallow (≈2000 m-MD in meterage drilled) wells, a simple well design consisting of only two-hole sections (excluding Conductor) shall be considered. This design approach though, may require the Surface Casing to also be the Production Casing (if only Production Liner will be ran in the production hole section or if open hole completion is feasible or if cemented monobore completion strategy is adopted). This aspect of casing design (having Surface cum Production Casing) does indeed pose well integrity concerns as the quality of cement behind the Surface cum Production Casing is uncompromisable to ensure no gas can breach to surface. This paper discusses the design measures than can be incorporated into the well trajectory, cementing plan, and production surveillance in order to support the feasibility of Surface cum Production Casing concept.