scholarly journals Numerical assessment of large hexagonal seamless steel tube extrusion feasibility

2021 ◽  
Author(s):  
Dylan Habans ◽  
Patrick Olier ◽  
Denis Sornin ◽  
Pierre Montmitonnet ◽  
Katia Mocellin

The study assesses feasibility of hot extrusion of a large seamless hexagonal 9%Cr-1%Mo steel tube. The manufacturing chain starts from a pierced cylindrical billet, hot extruded and to be further cold drawn in several passes. Preliminary industrial tests have shown thickness reduction in extrusion limited by a huge initial force peak (+25 %) reaching the press capacity. To understand this force peak, thermomechanical numerical simulation (ForgeNxt®) of the furnace-press transfer and extrusion stages is carried out. Constitutive model at high temperature, high strain and strain rate has been selected from literature. Surface properties, namely Heat Transfer Coefficient (HTC) and friction coefficient, have been made space- and time-dependent to represent glass lubrication. Numerical results are qualitatively compared to industrial experimental values to evaluate the prediction of the model. It suggests that the difficult start of the glass melting and flow along a cooled die affects the force peak. Practical improvements are suggested on this basis, together with possible refinements of the simulation for more precision and insight into extruded tube quality.

2010 ◽  
Vol 145 ◽  
pp. 380-385
Author(s):  
Yi Lun Mao ◽  
Qing Dong Zhang ◽  
Chao Yang Sun

Extrusion die is a key factor in tube extrusion deformation. This paper, studying Inconel 690 alloy steel tube hot extrusion process by adopting Deform-2D software, analyses the influence of flat dies, cone die and flat-cone die on extrusion force, temperature rise, and metal flow rule during superalloy extrusion process and find that cone die is more helpful for superalloy tube extrusion. Based on it, the influence rule of cone die angle on extrusion force and temperature rise is studied, and the best die angle for superalloy tube extrusion is provided, which offer the evidence for the design of superalloy tube extrusion die


2000 ◽  
Author(s):  
S.-H. Zhang ◽  
Y.-L. Shang

Abstract Punch force and maximum pressure for tube extrusion can be predicted with an upper bound theory-based program POLSK. Experiments of steel tube extrusion and wax physical modeling were performed. The punch force and the maximum pressure values were obtained. Comparisons were made among the experimental results, physical modeling results and upper bound predictions. It was found that a medium extrusion coefficient causes the lowest pressure on the tooling system, very low and very high extrusion coefficients can both cause very high pressure. It is proved that the upper bound predictions are in good agreement with the experimental results and the upper bound program is suitable for use of steel tube extrusion design.


1990 ◽  
Vol 64 (5) ◽  
pp. 1611-1624 ◽  
Author(s):  
J. A. Hoffer ◽  
T. R. Leonard ◽  
C. L. Cleland ◽  
T. Sinkjaer

1. The objective of this study was to evaluate the action of the stretch reflex on the ankle extensor muscles of normal and decerebrate cats. 2. Experiments were performed on nine freely standing, unrestrained cats and repeated after decerebration at the premammillary level. The length, force, and electromyograph (EMG) of the soleus (SOL) and lateral gastrocnemius (LG) muscles were recorded with the use of implanted transducers and electrodes. 3. The left ankle joint was unexpectedly and reproducibly dorsiflexed by briefly stimulating the common peroneal (CP) nerve with electrodes within an implanted nerve cuff. The ensuing twitch contractions of the ankle dorsiflexor muscles stretched the ankle extensor muscles by 0.3-2.0 mm. Lidocaine was infused into another nerve cuff proximal to the stimulation site, to reversibly block the central propagation of evoked volleys in the CP nerve. 4. Reflex action before and after decerebration was measured from the responses to perturbations of similar amplitude and duration delivered at approximately matched background values of muscle length and force. In most cats the temperature of the hindlimb was monitored with an implanted thermistor and was restored to normal values with radiant heat after decerebration. 5. A stretch imposed on the tonically active ankle extensor muscles immediately caused a considerable rise in the force recorded from the triceps tendon. Within 30-40 ms the triceps force peaked, reaching a value 10-20 N greater than background, and then rapidly declined while the extensor muscles were still lengthening. The initial rise in force preceded any change in triceps EMG. It was attributed to the intrinsic viscoelasticity of the stretched muscles and tendons. After decerebration the magnitude and timing of the initial force peak did not change. 6. A short-latency reflex EMG burst was typically recorded from both the SOL and LG muscles, starting 11-17 ms after stimulus onset. After decerebration the area of the reflex EMG burst increased in all nine cats, typically by a factor of 2 or 3. 7. After decerebration a second, smaller increase in force was typically observed starting 60-80 ms after onset of stretch. This later force rise, interpreted to be of reflex origin, was rarely apparent in normal cats. 8. Decerebration introduced consistent modifications in postural behavior that were revealed by pushing down on the back of quietly standing cats. In normal cats, after brief pushes that stretched the ankle extensor muscles by 1-2 mm, the EMG, force, and length quickly stabilized near their initial values.(ABSTRACT TRUNCATED AT 400 WORDS)


Author(s):  
Changyong Liu ◽  
Lei Zhang ◽  
Feng Lin ◽  
Renji Zhang ◽  
Yongnian Yan ◽  
...  

2016 ◽  
Vol 716 ◽  
pp. 49-54 ◽  
Author(s):  
Yeong-Maw Hwang ◽  
Yu Chen ◽  
Sergei Alexandrov

This paper aims to manufacture magnesium alloy tubes with gradient hardness using hot extrusion process. A two-stage porthole die together with a mandrel is designed to have a straight channel part combined with a conical part. Materials are pushed through this specially-designed die cavity to generate a non-uniform velocity distribution at cross sections between the mandrel and the die and result in different strain and strain rate distributions. Accordingly, a gradient microstructure or hardness product can be obtained. Using the finite element analysis, the effective strain distributions inside the die cavity and at the die exit are firstly discussed for various inclination angles in the conical part of the mandrel. Then, hot extrusion experiments with a two stage porthole die set are conducted to obtain magnesium alloy products with gradient microstructures and hardness. Using a die set of mandrel inclination angle of 10o and die inclination angle of 25o, gradient microstructures of grain sizes of 4.30μm, 5.92 μm and 3.67μm at the outer surface, center zone, and inner surface, respectively, are achieved.


2012 ◽  
Vol 428 ◽  
pp. 103-107
Author(s):  
Shui Xing Zhou ◽  
Lu Li ◽  
Yue Ma ◽  
Ling Jun Li

Based on the constitutive relationship model of general concrete filled steel tube, and combining with the results and theoretical analysis of several self-stress concrete filled steel tubular specimens, the constitutive relationship model of self-stress concrete filled steel tube was established by introducing an improvement coefficient of concrete strength related to self-stress level. The calculations of specimens’ bearing capacity with different sectional steel ratios, values of self-stress and concrete strengths were performed, which were in a good accordance with those of experimental values.


2012 ◽  
Vol 192-193 ◽  
pp. 454-459 ◽  
Author(s):  
Manel Campillo ◽  
M. Teresa Baile ◽  
Sergi Menargues ◽  
Enric Martín ◽  
Antonio Forn

The A357 Al-Si-Mg cast alloy is commonly used for cast production of automotive components in conventional HPDC and in semi-solid processes. The aim of this work is to study the application of A357 cast alloy in thixoextrusion processes. This technology offers new possibilities of application for cast alloys and several advantages in from of conventional processes of hot-extrusion: lower pressure, minor friction forces, higher material fluidity and longer tool life. The thixoextrusion was experimented in a pilot plant, at different speeds and temperatures, with an induction furnace and a 400 Tn press. With ingots of A357 as cast, a tool with a ratio of 8.5 and with temperatures of extrusion around 560 °C, it is possible to obtain extrusion speeds more than 3 m•s-1. In all cases, when the speed of extrusion increases, the press of extrusion decreases. The effect of heat treatments and extrusion speed in the microstructure of the extruded product is evaluated.


2017 ◽  
Vol 67 (4) ◽  
pp. 428 ◽  
Author(s):  
Dhanalakshmi Sathishkumar ◽  
P. Sivakumar ◽  
K. Shanmuga Sundaram ◽  
S. Anand

The finite element (FE) analysis on the effect of extrusion process parameter namely, extrusion ratio at different billet temperatures on the plastic strain and strain rate of aluminium matrix composite during hot extrusion process has been dealt. The dynamic explicit FE code in ANSYS 15.0 workbench was used for simulation. The FE analysis was carried out on the SiC reinforced aluminium matrix composites for three extrusion ratios 4:1, 8:1 and 15:1, for the billet temperatures in the range 350 °C - 450 °C in steps of 50 °C. The plastic strain and strain rate were found to increase with increase in the extrusion ratio. A minimum strain and strain rate was found to occur at the billet temperature of 450 °C. The silicon carbide particles reinforced aluminium matrix composites were then extruded at the optimised temperature of 450 °C for various extrusion ratios as mentioned above. The effect of extrusion ratio on the microstructure and surface quality of extruded rod was studied.


1993 ◽  
Vol 9 (4) ◽  
pp. 306-314 ◽  
Author(s):  
Ewald M. Hennig ◽  
Thomas L. Milani ◽  
Mario A. Lafortune

Ground reaction force data and tibial accelerations from a skin-mounted transducer were collected during rearfoot running at 3.3 m/s across a force platform. Five repetitive trials from 27 subjects in each of 19 different footwear conditions were evaluated. Ground reaction force as well as tibial acceleration parameters were found to be useful for the evaluation of the cushioning properties of different athletic footwear. The good prediction of tibial accelerations by the maximum vertical force rate toward the initial force peak (r2 = .95) suggests that the use of a force platform is sufficient for the estimation of shock-absorbing properties of sport shoes. If an even higher prediction accuracy is required a regression equation with two variables (maximum force rate, median power frequency) may be used (r2 = .97). To evaluate the influence of footwear on the shock traveling through the body, a good prediction of peak tibial accelerations can be achieved from force platform measurements.


2011 ◽  
Vol 295-297 ◽  
pp. 1341-1346
Author(s):  
Jian Li ◽  
Jun Zhang

Aiming at the stress state in the hot-extrusion process of Mo powder, the paper has studied the 3D stress characteristics provided by the hot-extrusion of the canning. The material model is established by the finite element software DEFORM-3D. Via calculating, the load-stroke curve, temperature, relative density, the equivalent stress and the equivalent strain distribution characteristics were obtained. The results show that canned powder after hot-extrusion technology can improve its density greatly. The press load grows fleetly at early, and then slowly grows at the stable stage. Only reach last stage the press load drops quickly of the hot-extrusion. The maximum temperature and maximum equivalent strain appear below the die entrance. The maximum equivalent stress appears in the die entrance. Therefore ,the die entrance angle and the surface geometric parameters of the die have significant effects on the equivalent stress.


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