STUDY OF THE PHYSICOMECHANICAL PROPERTIES OF 08Kh18N10T STAINLESS STEEL PIPES EXPOSED TO ULTRASOUND UPON DRAWING

2019 ◽  
Vol 85 (5) ◽  
pp. 33-37
Author(s):  
S, M. Nebogov ◽  
S. A. Evsyukov ◽  
S. N. Svidunovich ◽  
Y. Y. Maltsev ◽  
A. A. Sobranin
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Stainless Steel ◽  
Residual Stresses ◽  
Testing Machine ◽  
Physical And Mechanical Properties ◽  
Physicomechanical Properties ◽  
Ultra Sound ◽  
08Kh18n10t Steel ◽  
Steel Pipes

The drawing of pipes exposed to ultrasonic vibrations of radial type and their effect on the physical and mechanical properties of the pipe, as well as on the surface quality is studied. The ultrasonic unit with radial vibrations tested under production conditions is used to study the effect of ultrasound on the residual stresses present after drawing, surface roughness, as well as on the physical and mechanical properties and microdefects of 08Kh18N10T steel pipes. Defects and residual stresses before and after drawing under the effect of ultrasound were analyzed by the method of magnetic memory, using the stress concentration meter TSC-4M-16 with an eight-channel scanning device with four two-component sensors (Type 15). It is shown that the residual stresses decreased by more than two times under the effect of ultrasound. The surface roughness after drawing with ultrasound ranged within Ra = 0.087 - 0.092 µm. The physicomechanical properties were studied in tensile tests on an Instron tensile testing machine (SATEC Series). The yield stress qt was 551, the tensile strength qin — 672 MPa. It is shown that the effect of ultra-sound upon drawing pipes made of 08X18H10T stainless steel enhance their quality through reduction of the surface roughness and improved physicomechanical properties.

Studies on Nanostructured Polyurethane/Clay Interpenetrating Polymer Networks

2005 ◽  
Vol 475-479 ◽  
pp. 1001-1004
Author(s):  
Ninglin Zhou ◽  
Xiao Xian Xia ◽  
Li Li ◽  
Shao Hua Wei ◽  
Jian Shen
Keyword(s):  
Mechanical Properties ◽  
Polymer Networks ◽  
Testing Machine ◽  
Physical And Mechanical Properties ◽  
Interpenetrating Polymer Networks ◽  
Absorption Properties ◽  
Tensile Testing Machine ◽  
Swelling Agent ◽  
Silicate Layers ◽  
Polyurethane Matrix

A novel exfoliated polyurethane (PU)/clay Interpenetrating Polymer Networks (IPNs) nanocomposite has been synthesized with polyurethane and organoclay. MTPAC is used as swelling agent to treat Na-montmorillonite for forming organoclay. The results indicate that there is very good compatibility between organoclay and PU. Nanoscale silicate dispersion was analyzed by XRD. The mechanical properties of the nanocomposites have been measured by tensile testing machine. The nanocomposites show obviously improved physical and mechanical properties when compared with the pure polymer. Additionally, PU /MTPAC- clay shows lower water absorption properties than pure PU do. In addition, the reinforcing and intercalating mechanism of silicate layers in polyurethane matrix are discussed.

Effects of Sintering Variables on the Physical and Mechanical Properties of Metal Injection Molding Molded 17-4 PH Stainless Steel

2021 ◽  
Vol 1028 ◽  
pp. 403-408
Author(s):  
Apang Djafar Shieddieque ◽  
Shinta Virdhian ◽  
Moch Iqbal Zaelana Muttahar ◽  
Muhammad Rafi Muttaqin
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Injection Molding ◽  
Relative Density ◽  
Physical And Mechanical Properties ◽  
High Hardness ◽  
Argon Atmosphere ◽  
Metal Injection Molding ◽  
Manufacturing Method ◽  
Small Complex

Metal injection molding (MIM) is a near net shape manufacturing technique for producing small, complex, precision parts in mass production. MIM process is manufacturing method that combines traditional shape-making capability of plastic injection molding and the materials flexibility of powder metallurgy. The process consists of the following four steps: mixing of metal powder and binder, injection molding to shape the component, debinding to remove the binder in the component, sintering to consolidate the debound parts. In this research, the physical and mechanical properties of metal injection molded 17-4 PH stainless steel were investigated with the variation of sintering temperatures (1300 °C - 1360 °C) and atmosphere conditions (argon and vacuum conditions). The relative density, microstructure, distortion, and hardness are measured and analyzed in this study. The results show that highest relative density of 87%, relative homogeneous shrinkage and high hardness are achieved by sintering at 1360 °C for 1.5 hours and argon atmosphere. At the same sintering temperature and time, sintering in vacuum shows lower relative density (81%) than that in argon condition due to pores growth. The pore growths were not observed in the argon atmosphere. It can be concluded that sintering stages more rapidly under vacuum condition. The hardness measurements result also showed that high hardness is obtained by high density parts. The optimum average hardness obtained in this study is 239 HV. However, the hardness properties results are still lower than 280 HV according to MPIF Standard 35 for MIM parts.

scholarly journals METHOD OF SAMPLE MANUFACTURING FROM MULTILAYER COMPOSITE MATERIALS FOR STUDYING THEIR MECHANICAL PROPERTIES

2018 ◽  
pp. 16-23
Author(s):  
Alsaid Mazen ◽  
Ali Salamekh
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
Polymer Composite ◽  
Testing Machine ◽  
Physical And Mechanical Properties ◽  
Polymer Composite Materials ◽  
Technological Parameters ◽  
Cutting Out ◽  
Method Of Production ◽  
Economic Considerations

In the last decades there is increasing the need to apply polymer composite materials in different industries, particularly in shipbuilding. There are developing single structures made from polymer composite materials to be used on board ships. The article focuses on technology of manufacturing slabs from polymer composite materials to carry out mechanical testing in the laboratory special standard units. Mechanical properties of polymer composite materials depend on molding technologies. There has been described a technology of sample manufacturing from polymer composite materials reinforced with glass fiber mat with fiberglass plastics. The technique of testing the specified samples for tensile strength has been considered. The sizes and shapes of the samples as well as the technological parameters of the manufacturing process have been validated, depending on the standard requirements and the technological features of the testing machine. The physical and mechanical properties of the components that make up the composite materials are considered. The sequence of stacking layers for preparation of plates from composite materials is indicated. The dimensions of the plates for cutting out finished samples are determined, depending on the method of production. The way of laying plates from composite materials has been chosen on the base of economic considerations and conditions of accessibility. The obtained results of mechanical properties can be used in solving problems of application of polymer composite materials in shipbuilding, for example, in manufacturing superstructures of some dry cargo vessels.

Effect of thermomechanical densification of pine wood (Pinus sylvestris L.) on cutting forces and roughness during milling

2021 ◽  
Vol 113 ◽  
pp. 36-42
Author(s):  
Barbara Białowąs ◽  
Karol Szymanowski
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Statistical Analysis ◽  
Pinus Sylvestris ◽  
Cutting Forces ◽  
Physical And Mechanical Properties ◽  
Milling Process ◽  
Pine Wood ◽  
Roughness Index ◽  
Modified Wood

Effect of thermomechanical densification of pine wood (Pinus sylvestris L.) on cutting forces and roughness during milling. The paper presents the results of research concerning the assessment of machinability of pine wood thermomechanically compacted. The assessment was made on the basis of the cutting forces and surface roughness after the milling process. Selected properties of native and modified wood were examined. Based on the research, it was found that compacted wood is characterized by higher cutting forces during milling. The surface quality after milling was examined and the roughness index Ra values were determined. The research shows that the modified wood is characterized by a lower Ra value both along and across the grain. Statistical analysis showed that the modification had a statistically significant effect on the values of cutting forces and the physical and mechanical properties of the tested wood.

Local mechanical properties of radial friction welded supermartensitic stainless steel pipes

2014 ◽  
Vol 56 ◽  
pp. 423-427 ◽  
Author(s):  
C.A. Della Rovere ◽  
C.R. Ribeiro ◽  
R. Silva ◽  
N.G. Alcântara ◽  
S.E. Kuri
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Supermartensitic Stainless Steel ◽  
Steel Pipes

Mechanical Testing of Additive Manufactured Metal Parts

2015 ◽  
Vol 651-653 ◽  
pp. 713-718 ◽  
Author(s):  
Marion Merklein ◽  
Raoul Plettke ◽  
Daniel Junker ◽  
Adam Schaub ◽  
Bhrigu Ahuja
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Stainless Steel ◽  
Additive Manufacturing ◽  
Laser Beam ◽  
Round Robin Test ◽  
Metal Parts ◽  
Laser Beam Melting ◽  
Made In

The quality of additive manufactured parts however depends pretty much on the workers experience to control porosity, layer linkage and surface roughness. To analyze the robustness of the Laser Beam Melting (LBM) process a Round Robin test was made in which specimens from four institutes from different countries were tested and compared. For the tests each institute built a set of specimens out of stainless steel 1.4540. The aim of this work is to analyze the influence of the process parameters on the mechanical properties. The results show that there is a high potential for additive manufacturing but also a lot of further research is necessary to optimize this technology.

Comparative Analysis on Wiper and Standard Tools in Dry Finish Turning of Martensitic Stainless Steel AISI 420

2013 ◽  
Vol 845 ◽  
pp. 765-769 ◽  
Author(s):  
Guilherme Cortelini Rosa ◽  
André J. Souza ◽  
Flávio J. Lorini
Keyword(s):  
Surface Roughness ◽  
Stainless Steel ◽  
Residual Stresses ◽  
Martensitic Stainless Steel ◽  
Cutting Parameters ◽  
Machining Process ◽  
Finish Turning ◽  
Aisi 420 ◽  
Steel Aisi ◽  
Stainless Steel Aisi

Machining performance consists to associate the optimal process and cutting parameters and maximum material removal rate with the most appropriate tool while controlling the machined surface state. This work verifies the influence of standard and wiper cutting tools on generated surface roughness and residual stress in dry finish turning operation of the martensitic stainless steel AISI 420 in a comparative way. Tests are conducted for different combinations of tool nose geometry, feed rate and depth of cut being analyzed through the Design of Experiments regarding to surface roughness parametersRaandRt. Moreover, the formation of residual stresses in the material (using the technique of X-Ray Diffraction) was evaluated after the machining process for these two cutting geometries and thereafter the result was compared between them. An ANOVA is performed to clarify the influence of cutting parameters on generated surface roughness, which outputs inform that cutting tool geometry is the most influent onRaandRt. It is concluded that analyzed wiper inserts present low performance for low feed rates. Regarding the analysis of the residual stresses it can be stated that for standard and wiper tools the values collected show that for finish turning the compression stresses were found. It can be observed that the greatest amount of compressive stress has been found for the standard tool.

Development of Residual Stress Improvement for Nuclear Pressure Vessel Instrumentation Nozzle Weld Joint (P-43+P-8) by Means of Induction Heating

2006 ◽  
Author(s):  
Takuro Terajima ◽  
Takashi Hirano
Keyword(s):  
Mechanical Properties ◽  
Residual Stress ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Residual Stresses ◽  
Induction Heating ◽  
Weld Joint ◽  
Thermal Stresses ◽  
Pressure Vessels ◽  
Weld Joints

As a counter measurement of intergranular stress corrosion cracking (IGSCC) in boiling water reactors, the induction heating stress improvement (IHSI) has been developed as a method to improve the stress factor, especially residual stresses in affected areas of pipe joint welds. In this method, a pipe is heated from the outside by an induction coil and cooled from the inside with water simultaneously. By thermal stresses to produce a temperature differential between the inner and outer pipe surfaces, the residual stress inside the pipe is improved compression. IHSI had been applied to weld joints of austenitic stainless steel pipes (P-8+P-8). However IHSI had not been applied to weld joints of nickel-chromium-iron alloy (P-43) and austenitic stainless steel (P-8). This weld joint (P-43+P-8) is used for instrumentation nozzles in nuclear power plants’ reactor pressure vessels. Therefore for the purpose of applying IHSI to this one, we studied the following. i) Investigation of IHSI conditions (Essential Variables); ii) Residual stresses after IHSI; iii) Mechanical properties after IHSI. This paper explains that IHSI is sufficiently effective in improvement of the residual stresses for this weld joint (P-43+P-8), and that IHSI does not cause negative effects by results of mechanical properties, and IHSI is verified concerning applying it to this kind of weld joint.

Novel Approach for Tension Testing Micro Tubes

2018 ◽  
Author(s):  
Scott W. Wagner ◽  
William J. Emblom ◽  
Kevin M. Johnson ◽  
Kahaan P. Shah ◽  
Navrose Handa ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Predictive Models ◽  
Testing Machine ◽  
Tube Hydroforming ◽  
Novel Approach ◽  
New Process ◽  
Tension Testing ◽  
Materials Used ◽  
Book Values

Due to the miniaturization of products, new or modified processes are required to create small components. With the development of these new processes, it is also important to establish methods to evaluate the mechanical properties of the materials used in these components. These properties are necessary for accurately creating representative predictive models and simulations. At the same time, this evaluation can be challenging as sampling specimens become smaller the securing and handling of these smaller specimens becomes very difficult. Recently, researchers made studies to develop and model the micro tube hydroforming (MTHF) process. In many of these studies, the mechanical properties used were either traditional book values or were values obtained directly from the manufacturers. The question then becomes, how do the manufacturers determine their provided mechanical properties? The research in this study focuses on the development and testing of a new process to determine the mechanical properties of stainless steel micro tubes. Specifically, a set of clamps for securing a micro tube in a standard tension-testing machine were developed. A method for localizing the stress within the middle of a specimen was developed and the findings are presented in this paper.

Characterization of Dissimilar Welded Joints Between Austenitic and Duplex Stainless Steel Grades for Liquid Tank Applications

2018 ◽  
Author(s):  
G. Ubertalli ◽  
M. Ferraris ◽  
P. Matteis ◽  
D. Di Saverio
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Stainless Steels ◽  
Welded Joints ◽  
Industrial Applications ◽  
Duplex Stainless Steels ◽  
Steel Pipes ◽  
Steel Grades ◽  
Welding Processes

Lean duplex stainless steels have similar corrosion and better mechanical properties than the austenitic grades, which ensure their extensive spreading in industrial applications as a substitute of austenitic grades. In the construction of liquid tanks, however, it is often necessary to weld such steels with a range of fittings which are commonly fabricated with austenitic stainless steel grades. Therefore, this paper examines dissimilar welded joints between LDX 2101 (or X2CrMnNiN22-5-2) lean duplex stainless steels plates and austenitic stainless steel pipes, carried out by different arc welding processes. The investigation focuses on the correlation between the welding procedures and the microstructural and mechanical properties of the welded joints.

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