scholarly journals Natural Rubber/High Cis Butadiene Rubber-Filler Interactions And Rheological Properties In Rubber Airbag Compounding Formulation

2019 ◽  
Vol 1 (1) ◽  
pp. 16-20
Author(s):  
Ade Sholeh Hidayat ◽  
Dewi Kusuma Arti ◽  
Lies Agustine ◽  
Mahendra Aggaravidya
Keyword(s):  
Mechanical Properties ◽  
Carbon Black ◽  
Natural Rubber ◽  
Rheological Properties ◽  
High Strain ◽  
Butadiene Rubber ◽  
Rubber Compound ◽  
General Application ◽  
Optimum Formulation ◽  
Strain Sweep

The rheological properties of rubber compound in general application and especially rubber airbag compounding is very important to predict the mechanical properties of rubber products, as well as useful for obtaining optimum formulations in the research and development of a product. The viscoelastic properties of the rubber compound are strongly influenced by the type of rubber and the filler used. The purpose of this research is to investigate the rheological properties of rubber airbag compounding using natural rubber (NR) and high cis butadiene rubber (BR) materials with various compositions of carbon black N220 filler. The mixing of NR and BR with 90/10 phr ratio was performed in a kneader, with carbon black N220 filler variation: 35, 45, 50 phr, named as BD1, BD2 and BD3, respectively. Rheology and viscosity properties were tested using Rubber Process Analyser (RPA) 2000 Alpha Technology. The test was performed with strain sweep at 70 C and comparing 1% strain and 10% strain to indicate dispersion and homogenity. Frequency sweep was performed at 100 C at 6 cpm and 7% strain.  High strain sweep was also done as well as strain sweep after cure (ASTM D6601) which material were cured at 1800 C and strain sweep was applied at 1%, 2%, 5%, 10% and 20% to determine the mechanical properties of compound. The result showed that 35 phr of carbon black N220 (BD1) was the optimum formulation since compounds BD3 and BD2 have higher elastic torque (S’) peaks and may be harder to process as a result. The results for Tan (Delta) from all compounds in the high strain sweep verify that compounds BD3 and BD2 have lower Tan(Delta) values and therefore will probably have more difficulty in processing. The highest peak of modulus values at low strain indicates the carbon black with the highest reinforcement or the worst dispersion. BD3 and BD2 have high peak modulus value which is show the worse dispersion compared to BD1. Keywords: rheology, rubber airbag, filler, RPA

Characterization of Snap-On Calf Nipple Product and Development of its Compound Formulation Based on Natural Rubber

2017 ◽  
Vol 744 ◽  
pp. 282-287
Author(s):  
Sarawut Prasertsri ◽  
Sansanee Srichan
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Calcium Carbonate ◽  
Carbon Black ◽  
Natural Rubber ◽  
Soxhlet Extraction ◽  
Rubber Compound ◽  
Rubber Compounds ◽  
Rubber Component

This research aimed to develop the formulation of natural rubber filled with carbon black, silica and calcium carbonate for rubber calf nipple application. The reverse engineering was performed on the calf nipple product to analyze the rubber type and component by using Soxhlet extraction, thermogravimetric analysis (TGA) and Fourier transform infrared spectroscopy (FTIR) techniques. Furthermore, mechanical properties were examined to act as benchmark for the rubber compound design. The results showed that rubber component in the nipple product was natural rubber, whereas two filler types revealed as carbon black and calcium carbonate with 10 and 35 of the total weight. In addition, rubber nipple showed the hardness of 46±1 Shore A and tensile strength of 5.3±0.60 MPa. From the investigation of the properties of developed rubber compounds in this work, it was found that the mechanical properties depended on type and content of filler. The required mechanical properties of vulcanizates were achieved at 20 phr of carbon black (N330), 20 phr of silica and 120 phr of calcium carbonate.

scholarly journals Influence of Carbon Black and Silica Filler on the Rheological and Mechanical Properties of Natural Rubber Compound

2015 ◽  
Vol 16 ◽  
pp. 258-264 ◽  
Author(s):  
Ika Maria Ulfah ◽  
Riastuti Fidyaningsih ◽  
Sri Rahayu ◽  
Diah Ayu Fitriani ◽  
Dita Adi Saputra ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Carbon Black ◽  
Natural Rubber ◽  
Rubber Compound ◽  
Silica Filler

Damping Performance of CB Filled NR/ENR, NR/BR and NR/IIR Compounds

2014 ◽  
Vol 716-717 ◽  
pp. 70-73
Author(s):  
Yue Qiong Wang ◽  
Zheng Peng ◽  
Jie Ping Zhong ◽  
Kui Xu ◽  
Chang Jin Yang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
High Temperature ◽  
Carbon Black ◽  
Natural Rubber ◽  
Dynamic Mechanical Properties ◽  
Comprehensive Analysis ◽  
Butadiene Rubber ◽  
Mechanical Mixing ◽  
Mixing Method ◽  
Isoprene Rubber

Natural rubber (NR)/epoxidized natural rubber (ENR)/carbon black (CB), natural rubber/butadiene rubber (BR)/carbon black and natural rubber/isobutylene-isoprene rubber (IIR)/carbon black compounds were prepared by mechanical mixing method. The mechanical properties, dynamic mechanical properties for the compounds were investigated respectively. The temperature range of tanδ>0.3 of NR/ENR40/CB compound was wider and shifted to high temperature than NR/CB compound. Comprehensive analysis indicated that NR/BR/CB and NR/IIR/CB compounds had no better damping performance than NR/CB compounds, while NR/ENR/CB compound had better damping performance.

scholarly journals The influence of natural rubber – butadiene rubber and carbon black type on the mechanical properties of tread compound

2017 ◽  
Vol 223 ◽  
pp. 012013 ◽  
Author(s):  
L A Wisojodharmo ◽  
R Fidyaningsih ◽  
D A Fitriani ◽  
D K Arti ◽  
Indriasari ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Carbon Black ◽  
Natural Rubber ◽  
Butadiene Rubber

scholarly journals Surface Treatment Effects on the Mechanical Properties of Silica Carbon Black Reinforced Natural Rubber/Butadiene Rubber Composites

Polymers ◽  
2019 ◽  
Vol 11 (11) ◽  
pp. 1763 ◽  
Author(s):  
Miaomiao Qian ◽  
Weimin Huang ◽  
Jinfeng Wang ◽  
Xiaofeng Wang ◽  
Weiping Liu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Carbon Black ◽  
Natural Rubber ◽  
Surface Treatment ◽  
High Performance ◽  
Rubber Matrix ◽  
Formaldehyde Resin ◽  
Butadiene Rubber ◽  
Interfacial Interactions ◽  
Practical Applications

For the first time, phenolic formaldehyde resin (PF)-treated silica carbon black (SiCB) were prepared with different treatment conditions and their effect as fillers on the mechanical properties of filler filled natural rubber/butadiene rubber (NR/BR) composites were investigated in detail. The PF coating layer on the SiCB derived from rusk husk not only promoted the dispersion of the fillers but also improved the interfacial interactions between fillers and the rubber matrix. As a result, both the cross-link density and mechanical properties of the obtained composites were effectively enhanced. The filler SiCB with 3 wt % PF surface treatment greatly improved the tensile strength of NR/BR composites and reached 7.1 MPa, which increased by 73.7% compared with that of SiCB-filled NR/BR composites. The improved interfacial interactions promoted higher energy dissipation, leading to simultaneously enhancing the glass transition temperature of the obtained composites. Due to the easy processing and low cost of filler as well as the effectively enhanced mechanical properties of composites, the PF-coating methodology has a great potential for practical applications in SiCB reinforced high-performance composites. A commercial filler, carbon black (N774), was also used in this study and evaluated under the same conditions for comparison.

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