scholarly journals Analisis Pengendalian Mutu Jambu Kristal dengan Metode Six Sigma di ADC IPB-ICDF Taiwan, Bogor

2016 ◽  
Vol 6 (1) ◽  
pp. 1
Author(s):  
Raisha Pratidina ◽  
Muhammad Syamsun ◽  
Nur Hadi Wijaya
Keyword(s):  
Failure Mode ◽  
Six Sigma ◽  
Flow Diagram ◽  
Process Flow Diagram ◽  
Process Flow ◽  
Effect Analysis ◽  
Development Fund ◽  
Pareto Chart ◽  
Cooperative Development ◽  
Development Center

<p>Manajemen mutu merupakan salah satu kunci sukses perusahaan untuk memenangkan pasar dan mencapai tujuaannya. Begitu juga yang harus dilakukan oleh <em>Agribussiness Development Center</em><em> </em>(ADC)<em> </em>Institut Pertanian Bogor (IPB)<em>-Taiwan International Cooperative Development Fund</em> (ADC IPB-ICDF Taiwan). Produk unggulan dari perusahaan adalah jambu Kristal yaitu buah dengan biji yang sedikit, rasa manis dan renyah. Tahun 2012, perusahaan hanya mampu memenuhi sebesar 31% permintaan pasar atas jambu Kristal <em>grade</em> A, serta <em>grade</em> B+, B dan C mencapai 69%. Metode analisis yang digunakan adalah Analisis <em>Defect per Opportunity</em> (DPO), Analisis <em>Defect per million Opportunity</em> (DPMO), Diagram alir proses (<em>Process Flow Diagram)</em><em>, </em>Diagram pareto (<em>Pareto Chart</em>), Peta kendali, Diagram Sebab Akibat<em> (Fishbone</em> <em>Diag</em><em>ram</em>), <em>Failure Mode and Effect Analysis</em> (FMEA) dan Metode Six Sigma. Berdasarkan hasil analisis, terdapat enam <em>Critical </em><em>T</em><em>o Quality</em> (CTQ) antara lain pembibitan, kondisi lingkungan, pemupukan, perawatan, panen dan pasca panen. Hasil perhitungan kapabilitas sigma selama tahun 2012 masih berada kisaran 2-sigma. Hal ini menunjukkan masih banyak <em>defect</em> dan kapabilitas sigma berada di bawah target (3,4 DPMO). Dengan demikian, untuk saat ini ADC IPB-ICDF Taiwan, Bogor masih belum realistis untuk mengaplikasikan <em>six sigma</em> dikarenakan produk agribisnis yang rentan dan dipengaruhi oleh berbagai faktor alam yang sulit untuk dikendalikan.</p>Kata kunci : jambu Kristal, pengendalian mutu, <em>six sigma </em>

scholarly journals Analisis Pengendalian Mutu Jambu Kristal dengan Metode Six Sigma di ADC IPB-ICDF Taiwan, Bogor

2016 ◽  
Vol 6 (1) ◽  
pp. 1
Author(s):  
Raisha Pratidina ◽  
Muhammad Syamsun ◽  
Nur Hadi Wijaya
Keyword(s):  
Failure Mode ◽  
Six Sigma ◽  
Flow Diagram ◽  
Process Flow Diagram ◽  
Process Flow ◽  
Effect Analysis ◽  
Development Fund ◽  
Pareto Chart ◽  
Cooperative Development ◽  
Development Center

<p>Manajemen mutu merupakan salah satu kunci sukses perusahaan untuk memenangkan pasar dan mencapai tujuaannya. Begitu juga yang harus dilakukan oleh <em>Agribussiness Development Center</em><em> </em>(ADC)<em> </em>Institut Pertanian Bogor (IPB)<em>-Taiwan International Cooperative Development Fund</em> (ADC IPB-ICDF Taiwan). Produk unggulan dari perusahaan adalah jambu Kristal yaitu buah dengan biji yang sedikit, rasa manis dan renyah. Tahun 2012, perusahaan hanya mampu memenuhi sebesar 31% permintaan pasar atas jambu Kristal <em>grade</em> A, serta <em>grade</em> B+, B dan C mencapai 69%. Metode analisis yang digunakan adalah Analisis <em>Defect per Opportunity</em> (DPO), Analisis <em>Defect per million Opportunity</em> (DPMO), Diagram alir proses (<em>Process Flow Diagram)</em><em>, </em>Diagram pareto (<em>Pareto Chart</em>), Peta kendali, Diagram Sebab Akibat<em> (Fishbone</em> <em>Diag</em><em>ram</em>), <em>Failure Mode and Effect Analysis</em> (FMEA) dan Metode Six Sigma. Berdasarkan hasil analisis, terdapat enam <em>Critical </em><em>T</em><em>o Quality</em> (CTQ) antara lain pembibitan, kondisi lingkungan, pemupukan, perawatan, panen dan pasca panen. Hasil perhitungan kapabilitas sigma selama tahun 2012 masih berada kisaran 2-sigma. Hal ini menunjukkan masih banyak <em>defect</em> dan kapabilitas sigma berada di bawah target (3,4 DPMO). Dengan demikian, untuk saat ini ADC IPB-ICDF Taiwan, Bogor masih belum realistis untuk mengaplikasikan <em>six sigma</em> dikarenakan produk agribisnis yang rentan dan dipengaruhi oleh berbagai faktor alam yang sulit untuk dikendalikan.</p>Kata kunci : jambu Kristal, pengendalian mutu, <em>six sigma </em>

scholarly journals PERBAIKAN KUALITAS PROSES PRODUKSI DENGAN PENDEKATAN LEAN-SIGMA DI PT. AUTOKORINDO PRATAMA, GRESIK

Jurnal IPTEK ◽  
2016 ◽  
Vol 20 (2) ◽  
pp. 1
Author(s):  
Ni Luh Putu Hariastuti ◽  
Rony Nur Cahya
Keyword(s):  
Failure Mode ◽  
Six Sigma ◽  
Value Stream Mapping ◽  
Effect Analysis ◽  
Pareto Chart ◽  
Value Stream ◽  
Fishbone Diagram

<p class="Default">PT. Autokorindo Pratama Gresik adalah sebagai salah satu produsen <em>velg</em> <em>truck</em> dan <em>bus</em> di Indonesia. Penelitian ini menitiberatkan pada penggabungan konsep<em> lean manufactur</em> dan konsep <em>six sigma </em> yaitu <em>lean sigma</em> untuk memperbaiki kualitas. <em>Tools lean sigma </em>yang dipakai pada penelitian ini adalah <em>Value Stream Mapping</em>, <em>pareto chart</em>, <em>fishbone </em>diagram, dan Failure Mode and Effect Analysis. Dari hasil penelitian diperoleh <em>waste</em> terkritis yaitu <em>waste</em> <em>defect</em>, <em>waste motion</em>, dan <em>transportation</em> dan <em>waste waiting </em>pada proses produksi <em>disc</em>, <em>rim</em>, <em>ring, assy,</em> dan <em>paint</em>. Dalam penelitian ini jenis <em>waste</em> <em>defect</em> tertinggi adalah dimensi <em>part</em> tidak sesuai pada proses <em>expanding </em>yang terdapat pada<em> </em>proses produksi <em>rim</em> dengan jumlah <em>defect</em> 1900 unit. Dan <em>waste transportation</em> adalah jarak antara proses <em>assy</em> dengan proses paint sejauh 100 m. Dengan perbaikan ini diharapkan dapat menyelesaikan masalah yang berkaitan dengan meminimalisasi terjadinya <em>waste</em> <em>defect</em>, <em>waiting</em>, <em>motion</em>, dan <em>transportation</em>. </p><p><strong> </strong></p><p><strong>Kata Kunci  : </strong><em>Waste, Lean Sigma,Value Stream Mapping, Pareto Chart, Fishbone Diagram, </em>dan <em>Failure Mode and Effect Analysis. </em></p>

Assessment of a process flow diagram for NGL recovery using different condensation mechanisms

2019 ◽  
Vol 130 ◽  
pp. 106557 ◽  
Author(s):  
Samuel Amaral Junior ◽  
Ana Paula Meneguelo ◽  
Leonardo Arrieche ◽  
Marcelo Bacelos
Keyword(s):  
Flow Diagram ◽  
Process Flow Diagram ◽  
Process Flow

Setting the research agenda for measuring sustainability performance – systematic application of the world café method

2018 ◽  
Vol 9 (4) ◽  
pp. 455-469 ◽  
Author(s):  
Samanthi Silva ◽  
Edeltraud Guenther
Keyword(s):  
Flow Diagram ◽  
Social Implications ◽  
Future Research ◽  
Process Flow Diagram ◽  
Sustainability Management ◽  
Process Flow ◽  
Content Type ◽  
Sustainability Performance ◽  
World Cafe ◽  
The World

Purpose The purpose of this paper is to first present potential areas of research for measuring sustainability performance that emerged in a joint researcher–practitioner workshop at the 19th Environmental and Sustainability Management Accounting Network Europe Conference, organized in cooperation with the World Business Council for Sustainable Development. Second, the methodology applied to gain these insights, the world café approach, is critically reviewed. Design/methodology/approach The applied method, a world café approach, facilitates collaborative dialogue and was used in the workshop to uncover underlying research themes. A generalized process flow diagram for a world café is presented, highlighting critical aspects that can guide researchers considering the use of the world café method. The results are structured by means of the 5 W (who, what, where, when, why) and 2 H (how) questions, also known as the elements of circumstance. Findings Key topics discussed by conference attendees are identified and an overview of potential areas of research are established concerning “measuring sustainability performance”, with a topical focus on impact measurement and value of sustainability. Furthermore, based on the topics identified by practitioners and researchers, this paper develops a list of questions that can guide future research. Finally, the world café method as a means of generating insights into complex topics such as sustainability performance is evaluated. Practical implications The list of research questions identified in this paper can serve as guidance for researchers for selecting relevant, practice-oriented research topics. The value of the world café method as an approach to facilitating the generation of participatory and collaborative insights was confirmed for sustainability management. The generalized process flow diagram can act as a starting point when considering the world café method for facilitating large transdisciplinary groups. Social implications The world café is a method for facilitating practitioners and researchers exchange, and thereby presents an opportunity for spanning the research–practice gap. By bringing practitioners and researchers together to identify research areas, future research is more likely to have positive social implications. Originality/value The paper presents a recent interpretation of future research gained from a large number of sustainability professionals, including practitioners and researchers, by bringing them together using a world café. The world café is a valuable method for a collaborative set-up with immediate feedback loops, which encourages dialogue, in contrast to surveys or individual interviews, on future developments in the field.

scholarly journals Usulan Pengendalian Kualitas Produksi Benang Carded dengan Metode Six Sigma

2018 ◽  
Vol 4 (1) ◽  
pp. 38
Author(s):  
Abdul Manan ◽  
Firdanis Setyaning Handika ◽  
Ahmad Nalhadi
Keyword(s):  
Production Process ◽  
Failure Mode ◽  
Six Sigma ◽  
Risk Priority Number ◽  
Effect Analysis ◽  
Sigma Level ◽  
Mode Effect ◽  
Target Set ◽  
Failure Mode Effect Analysis

A yarn company strives to produce good and quality products, but the production process that is carried out by each person will produce products targeted at a target that has been set at 5%. This study uses the Six Sigma method but only until the improvement stage. The research is to determine the DPMO value and sigma level in the spinning production process, to know what factors cause defects and new parameters to reduce the defect. Based on the results of the study that the DPMO on the type of CD thread in the spinning section is 17,130 and the sigma level is 3,6. The level of sigma that has dominated the Indonesian industry average, but has a defect of 8.7%, the target set at 5%. Damaged and dirty apron, clogged trumpet, and leaky hose are factors that plan defects. Furthermore, with Failure Mode Effect Analysis (FMEA), the highest value of Risk Priority Number (RPN) in tangled defects is that the apron is damaged (140) and clogged trumpet (120), while the highest RPN value is gross dirty, i.e., dirty apron (150) and hose leaking lubricant (120).

scholarly journals Aplikasi Six Sigma dan Design of Experiment untuk Peningkatan Mutu Proses Kain Cotton Tetoron (Studi Kasus Perusahaan Tekstil)

Jurnal IPTEK ◽  
2020 ◽  
Vol 4 (2) ◽  
Author(s):  
Ni Made Sudri ◽  
Yenny Widianty ◽  
Anissa Fernanda
Keyword(s):  
Failure Mode ◽  
Design Of Experiment ◽  
Six Sigma ◽  
Effect Analysis ◽  
Mode Effect ◽  
Failure Mode Effect Analysis

Perbaikan Desain sistem Industri Tekstil dengan Six Sigma dan FMEA untuk peningkatan mutu proses. Six Sigma merupakan metoda peningkatan kualitas secara terus menerus ,dengan cara meminimalkan jumlah cacat. FMEA (Failure Mode Effect Analysis) alat dipergunakan untuk bantu penentuan tindakan yang sesuai , penghilangan mode kegagalan secara prioritas. Selanjutnya tahapan improve untuk penentuan faktor paling berpengaruh terhadap terjadinya cacat warna, supaya pengaruh dari factor gangguan jadi minimum. Apabila fungsi kontrol dilakukan dan factor penyebab cacat tidak muncul lagi akan terjadi peningkatan nilai sigma. Hasil analisa FMEA diperoleh factor temperature mesin dan material yang paling berpengaruh terhadap terjadinya cacat warna, dengan nilai RPN masing –masing 210 dan 120, Hasil perhitungan Six Sigma terjadi peningkatan nilai sigma darikondisi awal sebesar 3,78 sigma menjadi 4,93 sigma, atau terjadipeningkatan kemampuan proses 1,15 sigma. Usulan perbaikan menggunakan DOE (design of experiment) agar cacat warna tidak muncul disarankan dengan seting alat control suhu mesin thermosol dan pencampuran bahan kimia NaCl dioptimalkan. Kata Kunci : Six Sigma, FMEA, DOE

scholarly journals APLIKASI LEAN SIX-SIGMA UNTUK MENGURANGI PEMBOROSAN DI BAGIAN PACKAGING SEMEN

2020 ◽  
Vol 7 (2) ◽  
pp. 143
Author(s):  
Reni Dwi Astuti ◽  
Lathifurahman Lathifurahman
Keyword(s):  
Failure Mode ◽  
Six Sigma ◽  
Lean Manufacturing ◽  
Fish Bone ◽  
Lean Six Sigma ◽  
Value Stream Mapping ◽  
Effect Analysis ◽  
Value Stream ◽  
Transportation Motion

Hasil observasi di PT. Holcim Indonesia Tbk, pabrik Cilacap, didapati banyaknya pemborosan di bagian pengepakan semen, termasuk banyaknya produk cacat kemasan, sehingga banyak semen tercecer dan harus mengulangi proses pengepakan. Penelitian ini dilakukan untuk mengidentifikasi pemborosan selama proses pengepakan menggunakan  pendekatan lean manufacturing dengan value stream mapping. Sementara tingkat kualitas dianalisis dengan metode six-sigma. Penyebab kecacatan produk dianalisis dengan fish-bone diagram. Failure Mode and Effect Analysis (FMEA) digunakan untuk merancang ususlan perbaikan. Pemborosan yang teridentifikasi meliputi : transportation, motion, waiting, over processing, dan defect. Usulan perbaikan untuk mengurangi pemborosan yaitu dengan penggabungan stasiun penimbangan dan stasiun pemeriksaan, sehingga memberikan estimasi peningkatan  process cycle effisiensi  dari 39,1% menjadi 46,69. Sedangkan upaya untuk mengurangi cacat produk dilakukan dengan perawatan preventif mesin packer.

Comparison of Various Methods to Represent Energy Features of a Total System

1999 ◽  
Author(s):  
Masaru Ishida ◽  
Masashi Yamamoto
Keyword(s):  
Energy Flow ◽  
Second Law Of Thermodynamics ◽  
Quantitative Information ◽  
Flow Diagram ◽  
Total System ◽  
Process Flow Diagram ◽  
Process Flow ◽  
Flow Diagrams ◽  
Characteristic Features ◽  
Information Energy

Abstract Comparison of various methods for analyzing characteristic features of a total system is demonstrated. Process flow diagram (PFD) shows streams and main apparatuses schematically. Hence we can imagine system configuration. However, it gives no quantitative information. Energy flow and exergy flow diagrams, respectively, show information about the first law and the second law of thermodynamics. The advantages of these diagrams disappear for a large and complex system. Then we propose a new diagram, a process flow diagram with process vectors. Base frame of this diagram is the same of the PFD, but information about H and ε of important streams and ΔH and Δε for each change of substances is represented by drawing process vectors. And features of exergy loss are clearly depicted by their combination.

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