scholarly journals Design of Functionally Graded Composites through Friction Stir Processing

2021 ◽  
Vol 5 (2) ◽  
pp. 095-102
Author(s):  
Hima Sekhar Sai
Keyword(s):  
Cross Sections ◽  
Friction Stir Processing ◽  
Particle Distribution ◽  
Functionally Graded ◽  
Friction Stir ◽  
Functionally Graded Composites ◽  
Surface Composites ◽  
Graded Material ◽  
Hardness Values ◽  
Scanning Electron

An Investigation was conducted to produce Aluminium based Functionally graded material (FGM) composites by Friction stir processing (FSP). A reinforcement strategy featuring the use of Alumina and TiC reinforcements was investigated, where holes were drilled in an Aluminium plate, filled with reinforcements and stirred using FSP. A mathematical model was formulated for positioning of holes in such a manner that the composition of the reinforcements varies from maximum to minimum over a given length. Samples were subjected to various number of FSP passes from one to three with 100% overlap and its influence on particle distribution and homogeneity was studied using Scanning electron microscopy (SEM) at cross sections parallel to the tool traverse direction. A progressive gradient in hardness values was observed for the surface composites at all the passes.

Shape memory alloy based NiTi reinforced functionally graded material for vibration damping

2021 ◽  
pp. 146442072110355
Author(s):  
Namrata Gangil ◽  
Arshad Noor Siddiquee ◽  
Sameera Mufazzal ◽  
SM Muzakkir ◽  
Sachin Maheshwari
Keyword(s):  
Titanium Alloy ◽  
Shape Memory ◽  
Functionally Graded Material ◽  
Friction Stir Processing ◽  
Vibration Damping ◽  
Functionally Graded ◽  
Nickel Titanium ◽  
Friction Stir ◽  
Alloy Particles ◽  
Graded Material

Shape memory based high performance nickel-titanium alloy particles were embedded by friction stir processing in graded concentration on the surface of light weight commercially pure magnesium cast plates. The novel functionally graded material so developed was analyzed for microhardness evolution and vibration damping effect. The nickel-titanium alloy particles were filled in a 2.5 wide × 3 mm deep slot and embedded on the surface by friction stir processing. A shallower slot 2.5 wide × 1.5 mm deep was milled over the previously embedded surface in which nickel-titanium alloy powder was again filled and embedded on the surface by second pass friction stir processing. This sequence of pass created the graded variation in nickel-titanium alloy concentration. The so fabricated functionally graded material was cut out from the plate and it was hot-forged to 2/3 thickness and subsequently quenched. The microstructural examination confirmed homogeneous dispersion of nickel-titanium alloy particles and clear interface between high and low concentration regions. The microhardness confirmed a uniform graded variation in hardness. The vibration damping tests confirm considerable improvement in the damping capacity of the fabricated functionally graded material.

Effect of Tool Rotational Speed on Microstructure and Microhardness of AA6082/TiC Surface Composites using Friction Stir Processing

2014 ◽  
Vol 592-594 ◽  
pp. 234-239 ◽  
Author(s):  
A. Thangarasu ◽  
N. Murugan ◽  
I. Dinaharan ◽  
S.J. Vijay
Keyword(s):  
Friction Stir Processing ◽  
Rotational Speed ◽  
Traverse Speed ◽  
Tool Rotational Speed ◽  
Friction Stir ◽  
Surface Composite ◽  
Surface Composites ◽  
Homogenous Distribution ◽  
Tool Pin ◽  
Scanning Electron

Friction stir processing (FSP) is as a novel modifying technique to synthesize surface composites. An attempt has been made to synthesis AA6082/TiC surface composite using FSP and to analyze the effect of tool rotational speed on microstructure and microhardness of the same. The tool rotational speed was varied from 800 rpm to 1600 rpm in steps of 400 rpm. The traverse speed, axial force, groove width and tool pin profile were kept constant. Scanning electron microscopy was employed to study the microstructure of the fabricated surface composites. The results indicated that the tool rotational speed significantly influenced the area of the surface composite and distribution of TiC particles. Higher rotational speed provided homogenous distribution of TiC particles while lower rotational speed caused poor distribution of TiC particles in the surface composite. The effect of the tool rotational speed on microhardness is also reported in this paper.

Glass-Alumina Functionally Graded Materials Produced by Plasma Spraying

2007 ◽  
Vol 333 ◽  
pp. 227-230
Author(s):  
Valeria Cannillo ◽  
Luca Lusvarghi ◽  
Tiziano Manfredini ◽  
M. Montorsi ◽  
Cristina Siligardi ◽  
...  
Keyword(s):  
Electron Microscopy ◽  
Scanning Electron Microscopy ◽  
Plasma Spraying ◽  
Functionally Graded Materials ◽  
Cross Sections ◽  
Functionally Graded ◽  
Depth Sensing ◽  
Graded Materials ◽  
Set Up ◽  
Scanning Electron

The present work was focused on glass-alumina functionally graded materials. The samples, produced by plasma spraying, were built as multi-layered systems by depositing several layers of slightly different composition, since their alumina and glass content was progressively changed. After fabricating the graded materials, several, proper characterization techniques were set up to investigate the gradient in composition, microstructure and related performances. A particular attention was paid to the observation of the graded cross sections by scanning electron microscopy, which allowed to visualize directly the graded microstructural changes. The scanning electron microscopy (SEM) inspection was integrated with accurate mechanical measurements, such as systematic depth-sensing Vickers microindentation tests performed on the graded cross sections.

scholarly journals Fabrication of AA7075 Hybrid Green Metal Matrix Composites by Friction Stir Processing Technique

2020 ◽  
Vol 44 (4) ◽  
pp. 295-300
Author(s):  
Sanjay Kumar ◽  
Ashish Kumar Srivastava ◽  
Rakesh Kumar Singh
Keyword(s):  
Mechanical Properties ◽  
Process Parameters ◽  
Friction Stir Processing ◽  
Research Work ◽  
Processing Technique ◽  
Matrix Composites ◽  
Avant Garde ◽  
Friction Stir ◽  
Surface Composites ◽  
Tool Tilt Angle

Friction stir processing is an avant-garde technique of producing new surface composite or changing the different properties of a material through intense, solid-state localized material plastic deformation. This change in properties depends upon the deformation formed by inserting a non-consumable revolving tool into the workpiece and travels laterally through the workpiece. This research work highlights the effect of process parameters on mechanical properties of fabricated surface composites by friction stir processing. By using various reinforcing materials like Ti, SiC, B4C, Al2O3 with waste elements like waste eggshells, rice husks, coconut shell and coir will be used to fabricate the green composites which are environmentally friendly and reduces the problem of decomposition. The parameter for this experiment is considered as the reinforcing materials, tool rotation speed and tool tilt angle. The SiC/Al2O3/Ti along with eggshell are selected asreinforcement materials. The main effect of the reinforcement is to improve mechanical properties, like hardness, impact strength and strength. The results revealed that the process parameters significantly affect the mechanical properties of friction stir processed surface composites.

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