scholarly journals Analysis of the characteristics of axial-piston hydraulic machines for drives for maintenance of airfields and planes

Author(s):  
Grygoriy Avrunin ◽  
Valery Shevchenko ◽  
Dmitriy Shevchenko ◽  
Oleg Shcherbak ◽  
Igor Pimonov ◽  
...  

Is an integral part of the development of the concept of forming a standard range of transport and technological hydrophilic modular means for maintenance of airfields and aircraft. Goal. Development of scientifically sound recommendations for determining the rational parameters of the hydraulic system with automation of control and energy saving during operation of modular vehicles for maintenance of airfields and aircraft, taking into account the potential of domestic engineering and critical imports of units. Methodology. Analysis of the development of axial-piston pumps and  motors according to the manufacturers' catalogs taking into account the needs of modular vehicles for maintenance of airfields and aircraft, in particular, taking into account the creation of modern hydraulic machines by  enterprise «Hydrosila»  by increasing pressure, speed and development new  regulators. Results. It is established that the domestic nomenclature of modern pumps and  motors of axial piston type allows to create three-dimensional hydraulic drives with power to 110 kW for transmissions with machine stepless remote electrohydraulic regulation of speed of rotation of wheels of modular vehicles and to  85 kW throttle drives of technological equipment with energy saving systems by using pumps with automatic regulators of change of working volume. It has been established that in the pumps for  of transmissions the ratio of mass to power is reduced three times.Originality.  Graphic dependences of power, supply and torque of standard size series on the working volume of axial-piston pumps and hydraulic motors of the domestic enterprise "Hydrosila" for volumetric hydraulic transmissions and technological equipment of aerodrome and aircraft maintenance facilities are constructed. Practical value. The possibility of a rational selection of axial-piston domestic hydraulic machines for the development of hydraulic drives for airfields and aircraft.

Author(s):  
N.A. Belov ◽  
O.F. Nikitin

The article considers the flow of the working fluid in the discharge channel of the axial piston pump with end distribution. Geometric region shapes of the channels, currently used in axial piston pumps, negatively affecting the dynamic parameters of the flow flowing through it, are determined by numerical simulation. The configuration of the channel cavity allowing a more uniform distribution of dynamic parameters over the volume of the fluid flow is proposed. The optimal ratio between the reference dimensions adopted for constructing a three-dimensional model of the channel was determined based on the study of the dependence of the power factor value, the amount of movement in the output section vs the shape of the channel. Energy loss due to flowing the working fluid through the channel is reduced. The resulting force effect on the discharge pipe and other elements connected to the pump is reduced and the vibroacoustic characteristics of the pump unit are improved.


2006 ◽  
Vol 129 (4) ◽  
pp. 456-468 ◽  
Author(s):  
Alessandro Roccatello ◽  
Salvatore Mancò ◽  
Nicola Nervegna

Analysis of a variable displacement axial piston pump, as in other complex fluid power and mechanical systems, requires appropriate insight into three multidisciplinary domains, i.e., hydraulics, mechanics and tribology. In recent years, at FPRL, modelling of axial piston pumps has evolved in AMESim (one-dimensional code) where a three-dimensional mechanical approach has required generation of proprietary libraries leading to the evaluation of internal forces/reactions in all pump subsystems. Tribologic aspects in axial piston pumps modelling are also being investigated but AMESim, in this respect, does not appear as the appropriate computational environment. Consequently, a new approach has been initiated grounded on MSC.ADAMS. In this perspective, the paper details how the model has been developed through proprietary macros that automatically originate all pump subsystems parametrically and further apply required constraints and forces (springs, contacts and pressure forces). The ADAMS environment has also been selected due to co-simulation capabilities with AMESim. Accordingly, the paper elucidates how the entire modelling has been construed where hydraulics is managed in AMESim while ADAMS takes care of mechanics. A comparison between simulated and experimental steady-state characteristics of the axial pump is also presented. As such this paper indicates an innovative methodology for the analysis of complex fluid power systems in the hope that, eventually, tribology will also fit into the scene.


Author(s):  
Alessandro Roccatello ◽  
Salvatore Manco` ◽  
Nicola Nervegna

Analysis of a variable displacement axial piston pump, as in other complex fluid power and mechanical systems, requires appropriate insight into three multidisciplinary domains, i.e. hydraulics, mechanics and tribology. In recent years, at FPRL, modelling of axial piston pumps has evolved in AMESim (one dimensional code) where a three dimensional mechanical approach has required generation of proprietary libraries leading to the evaluation of internal forces/reactions in all pump subsystems. Tribologic aspects in axial piston pumps modelling are also being investigated but AMESim, in this respect, does not appear as the appropriate computational environment. Consequently, a new approach has been initiated grounded on MSC.ADAMS. In this perspective, the paper details how the model has been developed through proprietary macros that automatically originate all pump subsystems parametrically and further apply required constraints and forces (springs, contacts and pressure forces). The ADAMS environment has also been selected due to co-simulation capabilities with AMESim. Accordingly, the paper elucidates how the entire modelling has been construed where hydraulics is managed in AMESim while ADAMS takes care of mechanics. As such this paper indicates an innovative methodology for the analysis of complex fluid power systems in the hope that, eventually, tribology will also fit into the scene.


Author(s):  
Samir Kumar Hati ◽  
Nimai Pada Mandal ◽  
Dipankar Sanyal

Losses in control valves drag down the average overall efficiency of electrohydraulic systems to only about 22% from nearly 75% for standard pump-motor sets. For achieving higher energy efficiency in slower systems, direct pump control replacing fast-response valve control is being put in place through variable-speed motors. Despite the promise of a quicker response, displacement control of pumps has seen slower progress for exhibiting undesired oscillation with respect to the demand in some situations. Hence, a mechatronic simulation-based design is taken up here for a variable-displacement pump–controlled system directly feeding a double-acting single-rod cylinder. The most significant innovation centers on designing an axial-piston pump with an electrohydraulic compensator for bi-directional swashing. An accumulator is conceived to handle the flow difference in the two sides across the load piston. A solenoid-driven sequence valve with P control is proposed for charging the accumulator along with setting its initial gas pressure by a feedforward design. Simple proportional–integral–derivative control of the compensator valve is considered in this exploratory study. Appropriate setting of the gains and critical sizing of the compensator has been obtained through a detailed parametric study aiming low integral absolute error. A notable finding of the simulation is the achievement of the concurrent minimum integral absolute error of 3.8 mm s and the maximum energy saving of 516 kJ with respect to a fixed-displacement pump. This is predicted for the combination of the circumferential port width of 2 mm for the compensator valve and the radial clearance of 40 µm between each compensator cylinder and the paired piston.


2012 ◽  
Vol 134 (11) ◽  
Author(s):  
Shu Wang

The volumetric efficiency is one of the most important aspects of system performance in the design of axial piston pumps. From the standpoint of engineering practices, the geometric complexities of the valve plate (VP) and its multiple interactions with pump dynamics pose difficult obstacles for optimization of the design. This research uses the significant concept of pressure carryover to develop the mathematical relationship between the geometry of the valve plate and the volumetric efficiency of the piston pump. For the first time, the resulting expression presents the theoretical considerations of the fluid operating conditions, the efficiency of axial piston pumps, and the valve plate designs. New terminology, such as discrepancy of pressure carryover (DPC) and carryover cross-porting (CoCp), is introduced to explain the fundamental principles. The important results derived from this study can provide clear recommendations for the definition of the geometries required to achieve an efficient design, especially for the valve plate timings. The theoretical results are validated by simulations and experiments conducted by testing multiple valve plates under various operating conditions.


Author(s):  
Liang Li ◽  
Xingwen Zheng ◽  
Rui Mao ◽  
Guangming Xie

2020 ◽  
pp. 472-478
Author(s):  
D.V. Fadyushin ◽  
G.Yu. Volkov

А method of geometric calculation of a new type of planetary rotary hydraulic machines (PRGM) with satellite stands is developed. The method includes the steps of: 1) calculation of the initial round-link mechanism; 2) calculation of non-round links of the PRGM with outstretches; 3) construction and integration of three-dimensional design system COMPAS-3D fragments of crenellated crowns corresponding to the phases of abutments and lifting-lowering satellites; 4) correction of the toothed contours to eliminate the phenomenon of mismatch of satellite centers with the points of intersection of the trajectories of these centers in their movement relative to the rotor and stator. PRGM with satellite stands are designed to operate as vacuum pumps, compressors and pneumatic motors.


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