scholarly journals INVESTIGATION OF OUTPUT PARAMETER CORRELATION OF CUTTING ENGINEERING PROCESS WITH MASS HARD-ALLOY REPLACEABLE METAL CUTTING PLATES

2019 ◽  
Vol 2019 (9) ◽  
pp. 36-41
Author(s):  
Борис Мокрицкий ◽  
Boris Mokritskiy ◽  
Татьяна Усова ◽  
Tat'yana Usova ◽  
Ольга Шакирова ◽  
...  
Keyword(s):  
Hard Alloy ◽  
Metal Cutting ◽  
Engineering Process ◽  
Mass Measurements ◽  
Machining Processes ◽  
Operational Conditions ◽  
Measurement Results ◽  
Standard Designs ◽  
Metal Cutting Tool ◽  
Engineering Enterprise

It is possible to assume physical properties or stress-strain characteristics of material as a basis of diagnostics of a machine tool system state on the basis of which to forecast a level of engineering process updating for product blank machining and to optimize tool parameters and other equipment components ensuring efficient machining processes economically and technically. The purpose of the work: according to the measurement results of the mass of replaceable hard-alloy cutting plates of a metal-cutting tool to draw a conclusion of their operational capability under those or other operational conditions at a standard engineering enterprise. There are considered standard designs of cutting and chip breaking plates. The mass measurements of more than 250 plates are carried out. The procedure for the plate selection according to quality is developed. The results obtained are tabulated and illustrated. A share ratio of suitable and scrap plates is shown. There are formulated recommendations regarding suitable plates use depending on their quality grade.

Soldering and cementation of hard-alloy metal cutting tool

1986 ◽  
Vol 22 (9) ◽  
pp. 421-423
Author(s):  
V. V. Du ◽  
M. L. Polyakova ◽  
V. I. Grebenev ◽  
V. P. Zhludov ◽  
V. A. Groshev ◽  
...  
Keyword(s):  
Hard Alloy ◽  
Metal Cutting ◽  
Cutting Tool ◽  
Metal Cutting Tool ◽  
Alloy Metal

Increase of Firmness of the Metall-Cutting Tool on the Basis of Removal of Internal Tension in Replaceable Cutting Insert

2014 ◽  
Vol 682 ◽  
pp. 510-514 ◽  
Author(s):  
R.S. Chuykov ◽  
A.A. Mokhovikov ◽  
S.S. Chuykov
Keyword(s):  
Hard Alloy ◽  
Metal Cutting ◽  
Cutting Tool ◽  
Cutting Process ◽  
Technical Solution ◽  
Special Design ◽  
Preliminary Heating ◽  
Cutting Insert ◽  
Metal Cutting Tool

Results of research of types of the destruction caused by existence of internal tension in a tool firm alloy at production of the replaceable many-sided plates (RMSP) which can be removed by preliminary heating of cutting plates prior to cutting process are given in work. The new technical solution on realization of a method of preliminary heating of SMP is developed for removal of internal tension in the tool firm alloys (TFA), and also the special design of the metal-cutting tool is developed for increase of operability of hard-alloy SMP with preliminary heating.

Hard-alloy metal-cutting tool for the finishing of hard materials

2017 ◽  
Vol 37 (2) ◽  
pp. 148-149
Author(s):  
D. S. Rechenko ◽  
A. Yu. Popov ◽  
D. Yu. Belan ◽  
A. A. Kuznetsov
Keyword(s):  
Hard Alloy ◽  
Metal Cutting ◽  
Cutting Tool ◽  
Hard Materials ◽  
Metal Cutting Tool ◽  
Alloy Metal

Synergetic Concept of Software Control of Machining Processes on Metal-Cutting Machines

2021 ◽  
pp. 24-36
Author(s):  
V.L. Zakovorotny ◽  
V.E. Gvindzhiliya
Keyword(s):  
Tool Wear ◽  
Metal Cutting ◽  
Wear Testing ◽  
External Control ◽  
Machining Processes ◽  
Cutting Zone ◽  
Output Characteristics ◽  
The Cost ◽  
And Control ◽  
Cutting System

High precision metal-cutting machines ensure that the programmed machine actuator trajectories correspond to the real ones. For lathes these are the trajectories of the longitudinal and transverse calipers of the system, as well as the spindle. The purpose of processing is to produce parts of a given quality while minimizing the manufacturing costs. The condition of the dynamic cutting system, determined by the trajectories of forces and deformations, affects the quality indicators of parts and the cutting efficiency, which depends on the intensity of tool wear. The properties of the system change depending on the phase trajectory of the power of irreversible transformations of the energy supplied to the cutting zone by the work performed. Their changes related with the evolution of the parameters of the dynamic link formed by cutting are manifested in the development of tool wear and changes in the quality of the part. Thus, the power of irreversible energy transformations is one of the internal factors causing changes in the output characteristics of processing and the state of the process. In this regard, when processing on machine tools, there is a problem of synergistic coordination of external control (for example, the CNC program) with internal one, the source of which is the irreversible transformation of the energy supplied to the cutting zone. The article considers the problem of synergetic coordination of external and internal controls during cutting process, the solution of which will allow increasing the efficiency of processing on CNC machines. A mathematical model of a controlled dynamic cutting system and control algorithms are proposed to improve the efficiency of processing parts of a given quality while minimizing the intensity of tool wear. Testing of the developed algorithms has shown that their use reduces the cost of manufacturing parts by 1.2.

scholarly journals A novel flexible tool with rotary ultrasonic spindle for fine grinding of tungsten carbide

2018 ◽  
Vol 185 ◽  
pp. 00018
Author(s):  
Albert Wen-Jeng Hsue ◽  
Yi-Zhong Zheng
Keyword(s):  
Tungsten Carbide ◽  
The Novel ◽  
Machining Processes ◽  
Flexible Tool ◽  
Operational Conditions ◽  
Cnc Grinding ◽  
Grinding Conditions ◽  
Novel Design ◽  
Conventional Machining ◽  
Tungsten Steel

Tungsten carbide is a typical difficult-to-cut material by conventional machining processes. In this paper, a novel design of flexible abrasives tool combined with a rotary ultrasonic machining (RUM) spindle is conducted to reduce the labor force significantly. The newly designed flexibility of tool-tip is aimed at preventing overcutting from the CNC grinding. The grinding conditions with resulted surface morphology of the tungsten steel were investigated through Taguchi design of experiment and ANOVA analysis. The machining capability of the novel flexible tool is compared with conventional tools through specific grinding paths under proper operational conditions.

scholarly journals Uncertainty of factor Z in gravimetric volume measurement

ACTA IMEKO ◽  
2021 ◽  
Vol 10 (3) ◽  
pp. 198
Author(s):  
Mar Lar Win
Keyword(s):  
Measurement Method ◽  
Volume Measurement ◽  
Liquid Volume ◽  
Combined Effects ◽  
Apparent Mass ◽  
Mass Measurements ◽  
Iso Standards ◽  
Uncertainty Calculation ◽  
Measurement Results

<p class="Abstract">In the gravimetric volume measurement method, the factor <em>Z</em> is generally used to facilitate an easy conversion from the apparent mass obtained using a balance to the liquid volume. The uncertainty of the measurement used for the liquid volume can be divided into two specific contributions: one from the components related to the mass measurements and one from those related to the mass-to-volume conversion. However, some ISO standards and calibration guides have suggested that the uncertainty due to the factor <em>Z</em> is generally neglected in the uncertainty calculation pertaining to gravimetric volume measurement. This paper describes the combined effects of the density of the water, the density of the reference weights, and the air buoyancy on the uncertainty of factor <em>Z</em> in terms of how they subsequently affect the uncertainty of the measurement results.</p>

scholarly journals SYSTEM FOR CONTROLLING MASS BALANCE OF GASES AND REAGENTS DURING FORMATION OF ION-PLASMA COATINGS

2020 ◽  
pp. 67-75
Author(s):  
K. V. Diadiun
Keyword(s):  
Mass Balance ◽  
Metal Cutting ◽  
Cutting Tool ◽  
Tool Material ◽  
Automated System ◽  
Effective Control ◽  
Ion Plasma ◽  
Physical Deposition ◽  
Plasma Coatings ◽  
Metal Cutting Tool

Providing an increase in the working capacity of a metal-cutting tool, it is possible to significantly increase the productivity of mechanized labor, thereby reducing the cost of purchasing a new tool and saving on other accompanying technological components. During the operation of the cutting tool, the main load is transferred to its working part, this, as a rule, leads to partial wear or complete destruction of the planes and cutting edges. There are a number of technologies for processing working surfaces, which provides them with additional strengthening, the most effective of which is the method of applying special coatings to the surface of the cutting tool. Taking into account the specifics of the processes of formation of coatings, they can be divided into three main groups [1]. The first group includes methods in which the formation of coatings is carried out mainly due to diffusion reactions between saturating elements and structures of the instrumental material. The second group includes methods of forming coatings by a complex mechanism. The third group includes methods of forming coatings due to chemical and plasma-chemical reactions of particle flux simultaneously in volumes of space immediately adjacent to the saturable surfaces of the instrumental base. One such technology is the CIB (condensation and ion bombardment) method, which is a physical deposition of coatings. The most characteristic feature of coatings produced by this method is the absence of a transition zone between the coating and the tool material. This makes it possible to obtain a complex of properties on the working surfaces of the tool without deteriorating its original properties. The article is devoted to the issues of increasing the efficiency of ion-plasma technologies through the development and implementation of an automated system for analyzing and controlling the mass balance of reagent gases under conditions of several gases supply. Thus, the improvement of the technology of coating the working surfaces of the cutting tool, namely, the effective control of the process of applying ion-plasma coatings with the introduction of an automated system for analyzing and controlling the mass balance of reagent gases under conditions of supplying several gases is an urgent task.

Determination of optimal coordinates for switching processing cycles on metal-cutting machines

2021 ◽  
Vol 23 (1) ◽  
pp. 56-67
Author(s):  
Vilor Zakovorotny ◽  
◽  
Valery Gvindjiliya ◽  
Keyword(s):  
Metal Cutting ◽  
Cutting Speed ◽  
Subject Area ◽  
Cnc System ◽  
Machining Processes ◽  
Processing Efficiency ◽  
Tool Replacement ◽  
Cutting Path ◽  
The Given ◽  
Cutting System

Introduction. One of the ways to improve the efficiency of processing on machines is to coordinate the CNC program with the changing properties of the dynamic cutting system. If this takes into account the tool wear and the associated with it changes in the parameters of the dynamic cutting system, then the cutting speed to ensure the minimum wear rate is reduced along the cutting path. The corresponding feed rate is reduced even faster, since it is necessary to ensure a constant deformation displacement of the tool relative to the workpiece. The evolution of the properties of the cutting process (for matching with which the trajectories of the operating elements of the machine are corrected) depends on the power of irreversible transformations of the energy supplied to cutting. This reduces the processing efficiency. Therefore, a new for the considered subject area problem of determining the coordinates of the tool movement relative to the workpiece is formulated, starting from which further processing is economically inexpedient. In this case, it is necessary, after processing the next part, to ensure the replacement of the tool and carry out its changeover. Subject. A metal-cutting machine of a turning group, the trajectories of the executive elements of which are controlled, for example, by a CNC system. The purpose of the work. Mathematical simulation and methods for determining the coordinates at which it is necessary to replace the tool. Method and methodology. The necessary conditions for the optimality of determining these coordinates are proved. Mathematical tools are provided that allow calculating the coordinates at which the given manufacturing costs take the minimum value according to the given trajectories. The probabilistic characteristics of evolutionary trajectories are taken into account. Results and discussions. The analysis of the efficiency of using the technique in industry depending on the cost of the machine and tool together with its replacement and readjustment is given. The proven optimality conditions and the given mathematical tools complement the knowledge about the optimization of controlled machining processes on machines. Conclusions. The results of the study show new options for the organization of tool replacement, aimed at improving the efficiency of processing by software methods using a CNC system.

Assessment of the Adequacy of the Definition of Cutting Forces for the Purpose of Minimizing Energy Consumption in Machining Processes

2019 ◽  
Vol 945 ◽  
pp. 556-562
Author(s):  
A.G. Kondrashov ◽  
D.T. Safarov ◽  
R.R. Kazargeldinov
Keyword(s):  
Energy Consumption ◽  
Cutting Force ◽  
Cutting Forces ◽  
Metal Cutting ◽  
Electrical Power ◽  
Cutting Tools ◽  
Precise Determination ◽  
Machining Processes ◽  
Milling Operations ◽  
Cutting Equipment

Minimizing energy consumption in the processing of parts on metal-cutting equipment is most effective at the stage of designing the content of operations. Important in this process is the precise determination of the initial parameters - cutting forces. This parameter allows you to plan both energy consumption and perform additional calculations for the deformation of the tooling and workpiece in order to predict the geometric accuracy of the machined part. The article presents the results of experiments on measuring the circumferential cutting force during milling operations of an aluminum alloy workpiece with an end mill. The measurements were carried out by an indirect method - by recording the electrical power on the spindle and then calculating the circumferential cutting force. Theoretical analysis of the methods of calculation of cutting forces showed significant differences between the results obtained by domestic methods and recommendations of world manufacturers of cutting tools. Statistical analysis of the results of calculations based on reference data and measurements made it possible to assess the adequacy of the known methods for calculating cutting forces in order to minimize energy consumption in operations of processing parts on metal-cutting equipment

scholarly journals An interlocking side mill with retrofittable carbide blades for processing of coarse-pitch tooth wheels

2018 ◽  
Vol 224 ◽  
pp. 01051
Author(s):  
Evgeniy V. Artamonov ◽  
Vitaliy V. Kireev ◽  
Vitaliy A. Zyryanov
Keyword(s):  
Hard Alloy ◽  
Metal Cutting ◽  
Positive Impact ◽  
Cutting Tools ◽  
Machine Building ◽  
Building Industry ◽  
Technical Solution ◽  
Straight Line ◽  
Wear And Tear ◽  
Quality Tool

Nowadays Russian manufacturers of metal-cutting tools for machine-building industry do not offer structures of prefabricated cutting hobs with retrofittable carbide blades for processing of tooth wheels, though usage of retrofittable carbide blades allows to increase significantly working capacity and productivity of the processing. As of today creation of an assembly cutting tool for processing of tooth wheels with the retrofittable carbide blades is a big step forward for machine-building industry. A high quality tool allows warranting for a new equipment and making work of operators more productive. This paper offers a new technical solution providing increase of efficiency of processing by assembly tools with the retrofittable carbide blades made of a hard alloy. Due to usage of progressive cutting patterns division of a margin for straight-line segments and curved sections is performed. This division has a positive impact on cutting hard-alloy inserts and also reduces their wear and tear.

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