Surface Finish Enhancement of Hot-Rolled Strips on the 2000 Wide-Strip Rolling Mill Using Mathematical Modeling at Novolipetsk Steel

2019 ◽  
Vol 49 (10) ◽  
pp. 703-708 ◽  
Author(s):  
V. A. Pimenov ◽  
A. I. Dagman ◽  
A. K. Pogodaev ◽  
D. A. Kovalev ◽  
N. N. Zhovnodii
Author(s):  
Radionov Andrew Alexandrovich ◽  
Karandaev Alexander Sergeevich ◽  
Khramshin Vadim Rifhatovich ◽  
Igor Yuryevich Andryushin ◽  
Gostev Anatoliy Nikolaevich

2019 ◽  
Vol 291 ◽  
pp. 63-71 ◽  
Author(s):  
Oleksandr H. Kurpe ◽  
Volodymyr V. Kukhar ◽  
Eduard S. Klimov ◽  
Andriy H. Prysiazhnyi

Тhere has been developed technology, and pilot batch of hot rolling coils (6×1500 mm, steel grade S355MC) has been produced using thermo-mechanical controlled process (TMCP) for the wide-strip rolling mill 1700. The integrated technology for TMCP coil production (steel grade S355MC) has been firstly developed for the rolling mill 1700 in accordance with EN 10149-2. Air cooling for coils to 450°C after coiling has been firstly used in the developed technology, which provides for decrease in air scale and improvement of surface quality for the customers. It is possible to manufacture rolled products up to 6×1500 mm (steel grade S355MC) in accordance with EN 10149-2 using the existing equipment without exceeding the existing process constraints during its operation and without upgrading. It is possible to further master the rolled products, which are manufactured according to the TMCP technology.


Author(s):  
Marian-Iulian NEACȘU

The paper presents a mathematical model for predicting the mechanical properties of hot rolled strips. The realization of this mathematical model relied on statistical measurements of the mechanical properties (Rm, Rp0,2 and A5) for the laminated strip in the LBC rolling mill from the Liberty Steel Galati steel plant. To achieve this mathematical model, there has been used the active experiment method.By means of this mathematical model, significant time and material savings can be made in the process of testing the mechanical properties for hot rolled tape.


2007 ◽  
Vol 2007 (1) ◽  
pp. 41-50 ◽  
Author(s):  
E. A. Garber ◽  
N. L. Bolobanova ◽  
A. I. Traino ◽  
E. V. Diligenskii

2014 ◽  
Vol 988 ◽  
pp. 257-262 ◽  
Author(s):  
Ke Zhi Linghu ◽  
Zheng Yi Jiang ◽  
Fei Li ◽  
Jing Wei Zhao ◽  
Meng Yu ◽  
...  

A 3D elastic-plastic finite element method (FEM) model of cold strip rolling for 6-high continuous variable crown (CVC) rolling mill was developed. The rolling force distributions were obtained by the internal iteration processes. The calculated error has been significantly reduced by the developed model. the absolute error between the simulated results and the actual values is obtained to be less than 10μm, and relative error is less than 1%. The developed model is significant in investigating the profile control capability of the CVC cold rolling mill in terms of work roll bending, intermediate roll bending and intermediate roll shifting.


Author(s):  
Andrey Radionov ◽  
◽  
Alexander Karandaev ◽  
Boris Loginov ◽  
Olga Gasiyarovа ◽  
...  

This article considers the development of digital twins (DT) for the mechatronic facilities of the coiling machine group in a wide-strip hot rolling mill. The analysis of Russian and foreign sources confirmed that a lot of attention is paid to the economy digitalization. All of the leading metal plant equipment and electrical engineering system manufacturers are working on creating DTs. The analysis of the literature showed that the authors lack a uniform understanding of the conceptual directions in the creation of DTs and there are many definitions of this term. Therefore, the first part of the article deals with the analysis of the digital twin concepts according to their application at industrial companies. The authors substantiate the feasibility of the DT de-velopment for the electromechanical and mechatronic systems of the most complex metal production components, i.e., rolling mills. This initiative development is relevant due to the reconstruction of the 2500 wide-strip hot rolling mill at Magnitogorsk Iron and Steel Works PJSC (MMK PJSC) that involves the installation of unique equipment. Due to this, the development of DTs to implement the virtual commissioning of the equipment becomes a priority. The virtual adjustment of automation and process control systems is also required. This problem can be solved through the example of three coiling machines, each of which has electric and hydraulic auxiliary equipment. These coiling machines are used for rolling the heavy hot-rolled bar and they feature a unique design. Therefore, the development of DTs for mechatronic facilities is a novel scientific problem. The authors propose the methods for the development of DTs used in the virtual commissioning of process control systems. They present the structure of the coiling section automation system and the structure of the DT imple-mented on the basis of programmable logic controllers (PLC). The authors provide the specifications for the Siemens PLCs installed at each of the coiling machines and the coiling machine master controller. To develop the control systems for electric and hydraulic drives, it is recommended to use the Matlab Simulink software package. The authors provide temporal dependencies obtained using DTs and other similar oscillograph charts produced during the operation of the coiling machine that can help model the operation of the mechanisms in question. The results of their comparison show that the processes correspond to each other. Thus, the use of the developed DT to adjust the electrotechnical systems of rolling mills is reasoned. The accepted concept of making digital twins for the electrotechnical systems of rolling mill components is relevant and technically feasible


2019 ◽  
Vol 946 ◽  
pp. 818-822 ◽  
Author(s):  
Nikita S. Deryabin

The hot deformation behavior of the Inconel alloy 625 was investigated through compression test within the temperature range of 850–1250 °C and the strain rate range of 0.1–30 s−1. Physically based mathematical model involving dynamic recovery and dynamic recrystallization processes has been proposed. Mathematical model allowed to calculate technological parameters of a rolling process of the “Inconel 625” at the hot rolling mill 2300. The pilot rolling operations showed that the possibility of the “Inconel 625” production exists. But it is necessary to provide the design changes of the cooling system of the work rolls. The article addressed the cracking behavior of nickel alloys in industries such as chemical process, nuclear generation, aircraft engine production.


2019 ◽  
Vol 19 ◽  
pp. 2462-2466
Author(s):  
Aleksey Yaroslavtcev ◽  
Mariya Androsenko ◽  
Ekaterina Kulikova

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