Development of a hybrid process of obtaining wear-resistant coatings based on ion-plasma arc sputtering and magnetron sputtering

2010 ◽  
Vol 51 (4) ◽  
pp. 370-375 ◽  
Author(s):  
I. V. Blinkov ◽  
V. N. Anikin ◽  
N. A. Sobolev ◽  
V. S. Mitin ◽  
A. V. Mitin ◽  
...  
2015 ◽  
Vol 799-800 ◽  
pp. 418-422
Author(s):  
E.L. Vardanyan ◽  
V.V. Budilov ◽  
I.I. Yagafarov ◽  
K.N. Ramazanov

The problem of punching tools resistance increasing is investigated. Methods for intermetallic coatings synthesis are investigated. Mathematical model of vacuum ion-plasma deposition process allowing predicting coatings composition basing on intermetallic system Ti-Al was developed. Experimental verification confirmed the adequacy of the computer model. The technology hardening punching tools with wear-resistant coatings deposition based on intermetallic Ti-Al system on pre-nitriding surface in vacuum was developed. Production tests of the hardened punching tools were carried out.


Author(s):  
В.А. Рыжков ◽  
В.А. Тарбоков ◽  
Е.А. Смолянский ◽  
Г.Е. Ремнев

In this work, the mass and linear thicknesses of AlN and CrN coatings deposited onto silicon substrates by magnetron sputtering were measured, respectively, by a combination of the methods of nondestructive radioactivation analysis on proton beams of the U-120M cyclotron and optical micro-interferometry. It is shown that, at linear thicknesses in the range of 2.2-5.7 μm, the coating density is close to the values for bulk materials AlN (3.26 g / cm3) and CrN (5.9 g / cm3), and the stoichiometry of nitrides is controlled by the parameters of magnetron deposition. The technique can also be used to determine the density of wear-resistant coatings from carbides and metal oxides.


2020 ◽  
Vol 854 ◽  
pp. 133-139
Author(s):  
V.A. Krasnyy ◽  
Vyacheslav V. Maksarov ◽  
D.D. Maksimov

Modern designs of piston rings of internal combustion engines and wear-resistant coatings used for them are considered. It is noted that the upper (compression) ring undergoes the most intense wear. Among the traditionally used wear-resistant coatings of compression rings, galvanic chrome plating and thermal spraying with molybdenum are most often used. The paper proposes the use of the ion-plasma spraying method for applying hard wear-resistant coatings to the working surface of piston rings based on titanium and molybdenum nitrides. The specified method relates to vacuum coating technologies (PVD methods), in which layers of high-strength materials are sprayed directly onto the surface of the product. The present work aimed to carry out comparative tribotechnical tests of piston ring samples having hard coatings obtained by ion-plasma spraying and to compare them with traditional galvanic chromium plating. A technique has been developed for a comprehensive assessment of comparative tribological characteristics, including the critical load during testing, the specific load of seizing, the coefficients of friction, scoring resistance, and wear resistance. The test results of samples with the galvanic coating with chromium, ion-plasma spraying with titanium nitride, and molybdenum nitride are shown. In contrast, it is shown that samples with an applied ion-plasma coating surpass samples that are electrolytically chrome plated by all tribological parameters. The results obtained allow concluding that the ion-plasma coating of molybdenum nitride is promising for piston rings, as well as other critical parts of internal combustion engines.


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