Transient micromechanical deformation and thermomechanical fatigue damage in AlSi based piston alloys under superimposed high cycle mechanical and low cycle thermal loading

2015 ◽  
Vol 57 (2) ◽  
pp. 155-159 ◽  
Author(s):  
Scott Kenningley ◽  
Roman Morgenstern
Author(s):  
Junya Miura ◽  
Terutaka Fujioka ◽  
Yasuhiro Shindo

This paper proposes simplified methods to evaluate fatigue damage in a component subjected to cyclic thermal loading, in order to visualize the distribution of usage factor using a graphical user interface (GUI) incorporated in a widely-used commercial CAE. The objective is to perform the evaluation and visualization using a standard desktop PC. In the previous paper, three simplified methods based on elastic finite-element analysis (FEA) were proposed in place of the method in the procedures employed in ASME Section III Subsection NH. In this paper, the methods have been improved for elastic-plastic FEA. A previously performed thermal fatigue test with a type 304 stainless steel cylinder was simulated. Heat transfer, elastic, and inelastic analyses were conducted. Simultaneously with the analyses performed, the equivalent total strain ranges and fatigue usage factor distributions were calculated using user subroutines developed in this study including three newly proposed simplified and ASME NH-based methods. These distributions can be visualized on a GUI incorporated in a commercial FEA code. The calculation results were consistent with the distribution of cracks observed. In addition, by using these, the analysts can visualize these distributions using their familiar CAE system.


Author(s):  
Naeem Ahmad ◽  
XiangBin Li ◽  
Iftikhar Ahmad ◽  
Nan Li ◽  
Shahroze Ahmed ◽  
...  

Nuclear Power Plant (NPP) components need to tolerate thermal constraints, internal pressure and thermal transients. These thermal transients being repeated again and again can lead to thermal fatigue of the component. It has significant effect on the degradation of the NPP components in long term. Studies of thermal fatigue on different NPP components such as mixing tees and valves have been carried out before but the charging line in the chemical and volume control system (RCV) of the NPP seems to have been ignored for thermal fatigue analysis. Charging Line is the connection from RCV towards Reactor Coolant System (RCP). To enhance the safety of the charging line, thermal fatigue evaluation of piping system was performed using the Fluid Structure Interaction (FSI) analysis. Temperature distributions in the pipes were determined via thermal hydraulic analysis (CFX) and the results were applied to the structural model of the piping system to determine the thermal stress (Transient Structural). Results revealed the location of fatigue cracks. Types of stress were identified that caused the fatigue damage. The CFD analysis enabled us to clarify the role of turbulence with respect to the thermal loading of the structure. The study will provide valuable information for establishing a permanent methodology to help minimize thermal fatigue damage in NPP components.


2019 ◽  
Vol 28 (9) ◽  
pp. 1344-1366 ◽  
Author(s):  
Fang-Dai Li ◽  
De-Guang Shang ◽  
Cheng-Cheng Zhang ◽  
Xiao-Dong Liu ◽  
Dao-Hang Li ◽  
...  

The multiaxial thermomechanical fatigue properties for nickel-based superalloy GH4169 in aeroengine turbine discs are investigated in this paper. Four types of axial–torsional thermomechanical fatigue experiments were performed to identify the cyclic deformation behavior and the damage mechanism. The experimental results showed that the creep damage can be generated under thermally in-phase loading while it can be ignored under thermally out-of-phase loading, and the responded stress increasing phenomenon, that is, non-proportional hardening, can be shown under the mechanically out-of-phase strain loading. Based on the analysis of cyclic deformation behavior and damage mechanism, a life prediction method was proposed for multiaxial thermomechanical fatigue, in which the pure fatigue damage, the creep damage, and the interaction between them were simultaneously considered. The pure fatigue damage can be calculated by the isothermal fatigue parameters corresponding to the temperature without creep; the creep damage can be calculated by the principle of subdivision, and the creep–fatigue interaction can be determined by creep damage, fatigue damage, and an interaction coefficient which is used to reflect the creep–fatigue interaction strength. The predicted results showed that the proposed method is reasonable.


2007 ◽  
Vol 445-446 ◽  
pp. 73-85 ◽  
Author(s):  
M.A. Matin ◽  
W.P. Vellinga ◽  
M.G.D. Geers

2017 ◽  
Vol 26 (2) ◽  
pp. 192-209 ◽  
Author(s):  
H Chen ◽  
X Shi ◽  
Q He ◽  
JH Mao ◽  
Y Liu ◽  
...  

Fatigue damage is a form of material degradation under repeated mechanical and/or thermal loading. A new multiresolution fatigue damage analysis is formulated and used to estimate low-cycle fatigue damage. The progressive fatigue damage is measured based on the X-ray computed tomography. Then, the measured microcracks and microvoids are transformed to mesoscale and macro-scale damage variables. The entire transformation process is achieved analytically by means of 3D finite element analysis and specially formulated super representative volume elements. The estimated macro-scale damage variables in terms of effective Young’s moduli are compared with those measured experimentally and found to be in agreement. Some lessons learned in this study are provided for the direction of future research.


Author(s):  
Paul Hoffmann ◽  
Sebastian Moser ◽  
Corinna Kofler ◽  
Michael Nelhiebel ◽  
Daniel Tscharnuter ◽  
...  

Sign in / Sign up

Export Citation Format

Share Document