scholarly journals Numerical Analysis of Film Cooling Performance of Micro Holes and Compound Angle Sister Holes

2021 ◽  
Author(s):  
Sana Milud Muftah Abd Alsalam
Keyword(s):  
Flow Field ◽  
Film Cooling ◽  
Turbulence Models ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Micro Holes ◽  
Micro Hole ◽  
Compound Angle

In the present research, micro holes and compound angle sister holes have been numerically investigated as two different techniques to enhance the cylindrical hole cooling performance, which suffers from a low cooling performance at high blowing ratio. The numerical analysis is performed over a flat plate model to assess the film effectiveness and the associated flow field at low and high blowing ratios. The performance assessment of the discrete round micro hole with a 200 µm diameter reveals that the micro hole yields the best cooling performance at low blowing ratios, and there is nearly 30% increase in the overall film cooling effectiveness compared to that of the round macro hole. The flow field results demonstrate the presence of a Counter-Rotating Vortex Pair (CRVP) at a smaller size and less strength, thus, contributed to better spanwise spreading of the coolant jet and lateral film cooling effectiveness. Micro holes present an improvement in the lateral film cooling effectiveness at high freestream turbulence intensity and high blowing ratios. Computational evaluation of the CFD prediction capability of the sister holes cooling effectiveness using five RANS turbulence models has been carried out as well as an assessment of the effects of the near-wall modeling on the predicted lateral effectiveness. The turbulence models used are realizable k-epsilon, standard k-epsilon, RNG k-epsilon, Reynolds stress model, and Spalart-Allmaras model. It is generally found that realizable k-ε combined with the enhanced wall treatment provides the best prediction of the numerical results in comparison to the experimental measurements at a low blowing ratio while an underprediction of the lateral performance is found at a high blowing ratio from all examined turbulence models. The compound angle upstream sister holes (CAUSH) have been proposed as a novel and simple design of the cooling hole whereas the numerical results have shown a notable increase in both centerline and lateral effectiveness for all tested compound angles at all blowing ratios. The anti-counter rotating vortices pair (ACRVP) structure generated from the compound angle upstream sister holes has actively controlled the flow field and maintained the coolant jet fully attached to the plate surface while restraining the coolant lift-off at high blowing ratios. Finally, the influence of the compound angle sister holes streamwise location on the thermal and flow field performance has also been analyzed, whereas three locations: upstream, midstream, and downstream are examined. It is found that the midstream and downstream locations offered a considerable increase in the cooling effectiveness, which is very much dependent on the blowing ratio and the area downstream of the cooling holes. In addition, the optimum centerline effectiveness is obtained by the downstream location, while the best lateral effectiveness is attained through the midstream location.

scholarly journals Numerical Analysis of Film Cooling Performance of Micro Holes and Compound Angle Sister Holes

2021 ◽  
Author(s):  
Sana Milud Muftah Abd Alsalam
Keyword(s):  
Flow Field ◽  
Film Cooling ◽  
Turbulence Models ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Micro Holes ◽  
Micro Hole ◽  
Compound Angle

In the present research, micro holes and compound angle sister holes have been numerically investigated as two different techniques to enhance the cylindrical hole cooling performance, which suffers from a low cooling performance at high blowing ratio. The numerical analysis is performed over a flat plate model to assess the film effectiveness and the associated flow field at low and high blowing ratios. The performance assessment of the discrete round micro hole with a 200 µm diameter reveals that the micro hole yields the best cooling performance at low blowing ratios, and there is nearly 30% increase in the overall film cooling effectiveness compared to that of the round macro hole. The flow field results demonstrate the presence of a Counter-Rotating Vortex Pair (CRVP) at a smaller size and less strength, thus, contributed to better spanwise spreading of the coolant jet and lateral film cooling effectiveness. Micro holes present an improvement in the lateral film cooling effectiveness at high freestream turbulence intensity and high blowing ratios. Computational evaluation of the CFD prediction capability of the sister holes cooling effectiveness using five RANS turbulence models has been carried out as well as an assessment of the effects of the near-wall modeling on the predicted lateral effectiveness. The turbulence models used are realizable k-epsilon, standard k-epsilon, RNG k-epsilon, Reynolds stress model, and Spalart-Allmaras model. It is generally found that realizable k-ε combined with the enhanced wall treatment provides the best prediction of the numerical results in comparison to the experimental measurements at a low blowing ratio while an underprediction of the lateral performance is found at a high blowing ratio from all examined turbulence models. The compound angle upstream sister holes (CAUSH) have been proposed as a novel and simple design of the cooling hole whereas the numerical results have shown a notable increase in both centerline and lateral effectiveness for all tested compound angles at all blowing ratios. The anti-counter rotating vortices pair (ACRVP) structure generated from the compound angle upstream sister holes has actively controlled the flow field and maintained the coolant jet fully attached to the plate surface while restraining the coolant lift-off at high blowing ratios. Finally, the influence of the compound angle sister holes streamwise location on the thermal and flow field performance has also been analyzed, whereas three locations: upstream, midstream, and downstream are examined. It is found that the midstream and downstream locations offered a considerable increase in the cooling effectiveness, which is very much dependent on the blowing ratio and the area downstream of the cooling holes. In addition, the optimum centerline effectiveness is obtained by the downstream location, while the best lateral effectiveness is attained through the midstream location.

Optimal Arrangement of Combined-Hole for Improving Film Cooling Effectiveness

2013 ◽  
Author(s):  
Chang Han ◽  
Zhongran Chi ◽  
Jing Ren ◽  
Hongde Jiang
Keyword(s):  
Film Cooling ◽  
Optimal Arrangement ◽  
Aerodynamic Parameter ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Lateral Distance ◽  
Batch Simulation ◽  
Compound Angle

Film cooling technique is widely used to protect the components from being destroyed by hot mainstream in a modern gas turbine. Combining round-holes is a promising way of improving film cooling effectiveness. A batch simulation of 75 cases focusing on the arrangements of combined-hole unit with two holes for improving film cooling performance are carried out in this work, and the influence of an aerodynamic parameter, blowing ratio, is considered as well. The lateral distance and compound-angle of the two holes have relative influence on the film cooling performance of a combined-hole unit. At a small lateral distance, the film cooling effectiveness increases significantly as compound-angle increases, whereas it deteriorates at a large distance and it is barely influenced by compound-angle at a medium lateral distance. Asymmetrical compound-angle is introduced aiming to balance the two branches of vortexes, but its film cooling performance is not as good as expected. The general film cooling effectiveness is in the position between that of the adjacent symmetrical compound-angle. Besides, the optimal arrangement of combined-hole unit for improving film cooling performance is relative to local aerodynamic parameter. The combination of the lateral distance of the two holes with their compound-angles for the highest film cooling effectiveness is different at different blowing ratios.

Optimal Arrangement of Combined-Hole for Improving Film Cooling Effectiveness

2015 ◽  
Vol 7 (1) ◽  
Author(s):  
Chang Han ◽  
Zhongran Chi ◽  
Jing Ren ◽  
Hongde Jiang
Keyword(s):  
Film Cooling ◽  
Positive Influence ◽  
Optimal Arrangement ◽  
Aerodynamic Parameter ◽  
Local Flow ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Compound Angle

Film cooling technique is widely used to protect the components from being destroyed by hot mainstream in a modern gas turbine. Combining round-holes is a promising way of improving film cooling effectiveness. A DoE (design of experiment) simulation of 396 cases focusing on the arrangement of the combined-hole with double holes for improving film cooling performance is carried out in this work, and the influence of an aerodynamic parameter, blowing ratio is considered as well. The dimensionless lateral distance (PoD) and compound angle (CA) of the double holes have relative influence on the film cooling performance of the combined-hole unit. At the low blowing ratio, increasing symmetrical compound angle (SCA) has positive influence on the area-average effectiveness (EFF) of the combined-hole. But at the intermediate and large blowing ratio, the influence of SCA on the area-average EFF depends on the range of PoD. At the small PoD, the area-average EFF ascends basically along SCA axis. However, the area-average EFF first ascends and subsequently descends along SCA axis at the large PoD. Asymmetrical compound angle (ACA) is also considered to fit the antikidney vortexes produced in the combined-hole film cooling compared to their ideal schematic. However, the film cooling effect of the cases with ACA is not as good as expected. The area-average EFF of ACA cases locates in the level between that of the adjacent SCA cases. The optimal arrangement of combined-hole unit for improving film cooling effectiveness is relative to the local flow field. The optimal arrangement of PoD and CA for improving the combined-hole film cooling performance is different at different blowing ratios.

scholarly journals Large Eddy Simulation of Film Cooling Involving Compound Angle Holes: Comparative Study of LES and RANS

Processes ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 198
Author(s):  
Seung Il Baek ◽  
Joon Ahn
Keyword(s):  
Large Eddy Simulation ◽  
Film Cooling ◽  
Orientation Angle ◽  
Turbulence Models ◽  
Film Cooling Effectiveness ◽  
Injection Angle ◽  
Blowing Ratio ◽  
Eddy Simulation ◽  
Large Eddy ◽  
Compound Angle

A large eddy simulation (LES) was performed for film cooling in the gas turbine blade involving spanwise injection angles (orientation angles). For a streamwise coolant injection angle (inclination angle) of 35°, the effects of the orientation angle were compared considering a simple angle of 0° and 30°. Two ratios of the coolant to main flow mass flux (blowing ratio) of 0.5 and 1.0 were considered and the experimental conditions of Jung and Lee (2000) were adopted for the geometry and flow conditions. Moreover, a Reynolds averaged Navier–Stokes simulation (RANS) was performed to understand the characteristics of the turbulence models compared to those in the LES and experiments. In the RANS, three turbulence models were compared, namely, the realizable k-ε, k-ω shear stress transport, and Reynolds stress models. The temperature field and flow fields predicted through the RANS were similar to those obtained through the experiment and LES. Nevertheless, at a simple angle, the point at which the counter-rotating vortex pair (CRVP) collided on the wall and rose was different from that in the experiment and LES. Under the compound angle, the point at which the CRVP changed to a single vortex was different from that in the LES. The adiabatic film cooling effectiveness could not be accurately determined through the RANS but was well reflected by the LES, even under the compound angle. The reattachment of the injectant at a blowing ratio of 1.0 was better predicted by the RANS at the compound angle than at the simple angle. The temperature fluctuation was predicted to decrease slightly when the injectant was supplied at a compound angle.

Influence of Coolant Density on Turbine Platform Film-Cooling With Stator–Rotor Purge Flow and Compound-Angle Holes

2014 ◽  
Vol 6 (4) ◽  
Author(s):  
Kevin Liu ◽  
Shang-Feng Yang ◽  
Je-Chin Han
Keyword(s):  
Film Cooling ◽  
Density Ratio ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Fundamental Parameters ◽  
Blowing Ratio ◽  
Purge Flow ◽  
Cylindrical Holes ◽  
Exit Mach Number ◽  
Compound Angle

A detailed parametric study of film-cooling effectiveness was carried out on a turbine blade platform. The platform was cooled by purge flow from a simulated stator–rotor seal combined with discrete hole film-cooling. The cylindrical holes and laidback fan-shaped holes were accessed in terms of film-cooling effectiveness. This paper focuses on the effect of coolant-to-mainstream density ratio on platform film-cooling (DR = 1 to 2). Other fundamental parameters were also examined in this study—a fixed purge flow of 0.5%, three discrete-hole film-cooling blowing ratios between 1.0 and 2.0, and two freestream turbulence intensities of 4.2% and 10.5%. Experiments were done in a five-blade linear cascade with inlet and exit Mach number of 0.27 and 0.44, respectively. Reynolds number of the mainstream flow was 750,000 and was based on the exit velocity and chord length of the blade. The measurement technique adopted was the conduction-free pressure sensitive paint (PSP) technique. Results indicated that with the same density ratio, shaped holes present higher film-cooling effectiveness and wider film coverage than the cylindrical holes, particularly at higher blowing ratios. The optimum blowing ratio of 1.5 exists for the cylindrical holes, whereas the effectiveness for the shaped holes increases with an increase of blowing ratio. Results also indicate that the platform film-cooling effectiveness increases with density ratio but decreases with turbulence intensity.

Investigations on the Influence of Rib Orientation Angle on Film Cooling Performance of Compound Holes

2018 ◽  
Author(s):  
Lin Ye ◽  
Cun-liang Liu ◽  
Hai-yong Liu ◽  
Hui-ren Zhu ◽  
Jian-xia Luo
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Discharge Coefficient ◽  
Orientation Angle ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio

To investigate the effects of the inclined ribs on internal flow structure in film hole and the film cooling performance on outer surface, experimental and numerical studies are conducted on the effects of rib orientation angle on film cooling of compound cylindrical holes. Three coolant channel cases, including two ribbed cross-flow channels (135° and 45° angled ribs) and the plenum case, are studied under three blowing ratios (0.5, 1.0 and 2.0). 2D contours of film cooling effectiveness as well as heat transfer coefficient were measured by transient liquid crystal measurement technique (TLC). The steady RANS simulations with realizable k-ε turbulence model and enhanced wall treatment were performed. The results show that the spanwise width of film coverage is greatly influenced by the rib orientation angle. The spanwise width of the 45° rib case is obviously larger than that of the 135° rib case under lower blowing ratios. When the blowing ratio is 1.0, the area-averaged cooling effectiveness of the 135° rib case and the 45° rib case are higher than that of the plenum case by 38% and 107%, respectively. With the increase of blowing ratio, the film coverage difference between different rib orientation cases becomes smaller. The 45° rib case also produces higher heat transfer coefficient, which is higher than the 135° rib case by 3.4–8.7% within the studied blowing ratio range. Furthermore, the discharge coefficient of the 45° rib case is the lowest among the three cases. The helical motion of coolant flow is observed in the hole of 45° rib case. The jet divides into two parts after being blown out of the hole due to this motion, which induces strong velocity separation and loss. For the 135° rib case, the vortex in the upper half region of the secondary-flow channel rotates in the same direction with the hole inclination direction, which leads to the straight streamlines and thus results in lower loss and higher discharge coefficient.

Film Cooling Downstream of a Row of Discrete Holes With Compound Angle

2000 ◽  
Vol 123 (2) ◽  
pp. 222-230 ◽  
Author(s):  
R. J. Goldstein ◽  
P. Jin
Keyword(s):  
Mass Transfer ◽  
Transfer Coefficient ◽  
Mass Transfer Coefficient ◽  
Film Cooling ◽  
Transfer Coefficients ◽  
Cooling Effectiveness ◽  
Mass Transfer Coefficients ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Compound Angle

A special naphthalene sublimation technique is used to study the film cooling performance downstream of one row of holes of 35 deg inclination angle and 45 deg compound angle with 3d hole spacing and relatively small hole length to diameter ratio (6.3). Both film cooling effectiveness and mass/heat transfer coefficients are determined for blowing rates from 0.5 to 2.0 with density ratio of unity. The mass transfer coefficient is measured using pure air film injection, while the film cooling effectiveness is derived from comparison of mass transfer coefficients obtained following injection of naphthalene-vapor-saturated air with that of pure air injection. This technique enables one to obtain detailed local information on film cooling performance. General agreement is found in local film cooling effectiveness when compared with previous experiments. The laterally averaged effectiveness with compound angle injection is higher than that with inclined holes immediately downstream of injection at a blowing rate of 0.5 and is higher at all locations downstream of injection at larger blowing rates. A large variation of mass transfer coefficients in the lateral direction is observed in the present study. At low blowing rates of 0.5 and 1.0, the laterally averaged mass transfer coefficient is close to that of injection without compound angle. At the highest blowing rate used (2.0), the asymmetric vortex motion under the jets increases the mass transfer coefficient drastically ten diameters downstream of injection.

Experimental Investigation and Optimal Design on the Film Cooling Performance of Fan-Shaped Hole With Vortex Generator Fed by Crossflow

2021 ◽  
Author(s):  
Jie Wang ◽  
Chao Zhang ◽  
Xuebin Liu ◽  
Liming Song ◽  
Jun Li ◽  
...  
Keyword(s):  
Reynolds Number ◽  
Film Cooling ◽  
Vortex Generator ◽  
Optimized Design ◽  
Combined Model ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Shaped Hole

Abstract Aiming at investigating the effects of crossflow and vortex generator on film cooling characteristics of fan-shaped hole, the film cooling performance was measured experimentally by infrared camera. The blowing ratio is fixed at 0.5 and 1.5. The Reynolds number of the mainstream based on the hole diameter remains at 7000 and the inlet Reynolds number of crossflow is 40000. The experimental results show that the film cooling performance becomes better when the blowing ratio increases from 0.5 to 1.5 for each model, and the film cooling performance becomes worse under the influence of crossflow. When the blowing ratio is 1.5, the area-averaged film cooling effectiveness of the fan-shaped hole model with vortex generator decreases by 16.6% because of the influence of crossflow. The combined model always performs better compared with the model without vortex generator under all working conditions. When the blowing ratio becomes 1.5, under the influence of crossflow, the area-averaged film cooling effectiveness of the combined model could increase by 14.8%, compared with the model without vortex generator. To further improve the film cooling performance, the global optimization algorithm based on the Kriging method and the CFD technology are coupled to optimize the combined model under crossflow condition at the high blowing ratio, and the optimized design is verified by experiments. The experimental results show that the area-averaged film cooling effectiveness of the optimized design increases by 17.8% compared with the reference model.

Numerical Analysis on the Leading Edge Film Cooling of Bifurcation Holes for Gas Turbine Blade

2021 ◽  
Author(s):  
Zhonghao Tang ◽  
Gongnan Xie ◽  
Honglin Li ◽  
Wenjing Gao ◽  
Chunlong Tan ◽  
...  
Keyword(s):  
Turbine Blade ◽  
Film Cooling ◽  
Turbulence Models ◽  
Leading Edge ◽  
Spanwise Direction ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Cylindrical Holes ◽  
Lift Off

Abstract Film cooling performance of the cylindrical film holes and the bifurcated film holes on the leading edge model of the turbine blade are investigated in this paper. The suitability of different turbulence models to predict local and average film cooling effectiveness is validated by comparing with available experimental results. Three rows of holes are arranged in a semi-cylindrical model to simulate the leading edge of the turbine blade. Four different film cooling structures (including a cylindrical film holes and other three different bifurcated film holes) and four different blowing ratios are studied in detail. The results show that the film jets lift off gradually in the leading edge area as the blowing ratio increases. And the trajectory of the film jets gradually deviate from the mainstream direction to the spanwise direction. The cylindrical film holes and vertical bifurcated film holes have better film cooling effectiveness at low blowing ratio while the other two transverse bifurcated film holes have better film cooling effectiveness at high blowing ratio. And the film cooling effectiveness of the transverse bifurcated film holes increase with the increasing the blowing ratio. Additionally, the advantage of transverse bifurcated holes in film cooling effectiveness is more obvious in the downstream region relative to the cylindrical holes. The Area-Average film cooling effectiveness of transverse bifurcated film holes is 38% higher than that of cylindrical holes when blowing ratio is 2.

Enhancement of Film Cooling Performance at the Leading Edge of Turbine Blade

2006 ◽  
Author(s):  
K.-S. Kim ◽  
Youn J. Kim ◽  
S.-M. Kim
Keyword(s):  
Turbine Blade ◽  
Film Cooling ◽  
Density Ratio ◽  
Leading Edge ◽  
Cylindrical Body ◽  
Spanwise Direction ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio

To enhance the film cooling performance in the vicinity of the turbine blade leading edge, the flow characteristics of the film-cooled turbine blade have been investigated using a cylindrical body model. The inclination of the cooling holes is along the radius of the cylindrical wall and 20 deg relative to the spanwise direction. Mainstream Reynolds number based on the cylinder diameter was 1.01×105 and 0.69×105, and the mainstream turbulence intensities were about 0.2% in both Reynolds numbers. CO2 was used as coolant to simulate the effect of density ratio of coolant-to-mainstream. Furthermore, the effect of coolant flow rates was studied for various blowing ratios of 0.4, 0.7, 1.1, and 1.4, respectively. In experiment, spatially-resolved temperature distributions along the cylindrical body surface were visualized using infrared thermography (IRT) in conjunction with thermocouples, digital image processing, and in situ calibration procedures. This comparison shows the results generated to be reasonable and physically meaningful. The film cooling effectiveness of current measurement (0.29 mm × 0.33 min per pixel) presents high spatial and temperature resolutions compared to other studies. Results show that the blowing ratio has a strong effect on film cooling effectiveness and the coolant trajectory is sensitive to the blowing ratio. The local spanwise-averaged effectiveness can be improved by locating the first-row holes near the second-row holes.

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