scholarly journals Penerapan Green Manufacturing pada IKM Dadi Mulyo

2021 ◽  
Vol 5 (1) ◽  
pp. 30-34
Author(s):  
Irwan Sukendar ◽  
Eli Mas'idah ◽  
Raka Wisnu Prayuda
Keyword(s):  
Sustainable Manufacturing ◽  
Value Added ◽  
Green Manufacturing ◽  
Cupping Therapy ◽  
Added Value ◽  
Value Stream Mapping ◽  
Manufacturing Method ◽  
Value Stream ◽  
Surrounding Environment

 AbstractIKM Dadi Mulyo produces wood sawdust waste of approximately 400kg/day which if left for days on end will accumulate more and pollute the company's environment and the surrounding environment. Green Manufacturing method is used to perform analysis to reduce waste and increase added value. The research was conducted by direct observation and interviews. The results of the analysis show that the application of green manufacturing is able to reduce waste and increase added value by 50%. So that the increase in added value has the potential to improve the welfare of employees. Keywords: Waste, Green manufacturing, Value stream mapping, Future Stream Mapping, Value Added AbstrakIKM Dadi Mulyo menghasilkan limbah serbuk gergaji kayu kurang lebih 400 kg/hari yang apabila dibiarkan berhari-hari akan menjadi semakin menumpuk, mencemari lingkungan perusahaan dan lingkungan sekitar. Metode Green Manufacturing digunakan untuk melakukan analisis guna mengurangi pemborosan dan meningkatkan nilai tambah. Penelitian dilakukan dengan observasi langsung dan wawancara. Hasil analisis menunjukkan bahwa penerapan Green Manufacturing mampu mengurangi pemborosan dan meningkatkan nilai tambah sebesar 50%. Sehingga peningkatan nilai tambah berpotensi untuk meningkatkan kesejahteraan karyawan.Kata kunci: Waste, Green manufacturing, Value stream mapping, Future Stream Mapping, Value AddedReferensi[1]       I. W. Sutarman, “Pemanfaatan Limbah Industri Pengolahan Kayu Di Kota Denpasar (Studi Kasus Pada Cv Aditya),” J. PASTI, vol. 10, no. 1, pp. 15–22, 2016.[2]       Bahri S., “Pemanfaatan Limbah Industri Pengolahan kayu untuk pembuatan briket arang dalam mengurangi pencemaran lingkungan di Nangroe Aceh Darussalam,” J. Mek., vol. vol.4 no.2, pp. 410–415, 2007.[3]       I. N. Tika, I. G. Ayu, T. Agustiana, D. Agus, and W. Erawan, “Pengolahan Limbah Serbuk Gergaji Kayu Menjadi Bata Akustik,” pp. 585–593, 2017.[4]       I. Artikel, “Jurnal SENOPATI,” pp. 50–61, 2019.[5]       U. Malik, “Jurusan Fisika Fakultas Matematika dan Imu Pengetahuan Alam Universitas Riau,” vol. I, no. 2, pp. 21–26, 1994.[6]       P. O. Box and S. Lind, “Proceedings of the 2008 Winter Simulation Conference S. J. Mason, R. R. Hill, L. Mönch, O. Rose, T. Jefferson, J. W. Fowler eds.,” pp. 1922–1930, 2008.[7]       C. B. Joung, J. Carrell, P. Sarkar, and S. C. Feng, “Categorization of indicators for sustainable manufacturing,” Ecol. Indic., vol. 24, pp. 148–157, 2013, doi: 10.1016/j.ecolind.2012.05.030.[8]       T. Stock and G. Seliger, “Opportunities of Sustainable Manufacturing in Industry 4.0,” Procedia CIRP, vol. 40, no. Icc, pp. 536–541, 2016, doi: 10.1016/j.procir.2016.01.129.[9]       S. Editor, Front Matter. 2014.[10]     “13 Green Manufacturing.pdf.” .[11]     A. M. Deif, “A system model for green manufacturing,” J. Clean. Prod., vol. 19, no. 14, pp. 1553–1559, 2011, doi: 10.1016/j.jclepro.2011.05.022.[12]     W. Widada, “Reduce The Risk of Atherosclerosis through the wet Cupping Therapy,” J. Med. Sci. Clin. Res., vol. 6, no. 11, pp. 581–586, 2018, doi: 10.18535/jmscr/v6i11.102.[13]     S. Sih, W. Wijayanti, and P. D. Sukmawati, “Potensi Limbah Serat Kayu Dari Pelepah Pisang Kering Sebagai Bahan Baku Pembuatan Frame Kacamata,” pp. 340–342.[14]     S. Wardani, “Pemanfaatan Limbah Batu Bara ( Fly Ash ) Untuk Stabilitas Tanah Maupun Keperluan Teknik Sipil Lainnya Dalam Manggurangi Pencemaran Lingkungan,” Pengukuhan Guru Besar Fak. Tek. Univ. Diponogoro, pp. 1–71, 2008.

scholarly journals Lean Manufacturing Applications in the Manufacturing Industry

2018 ◽  
Vol 220 ◽  
pp. 02005
Author(s):  
Abdillah Arif Nasution ◽  
Ikhsan Siregar ◽  
Anizar ◽  
Tigor Hamonangan Nasution ◽  
Khalida Syahputri ◽  
...  
Keyword(s):  
Lean Manufacturing ◽  
Manufacturing Industry ◽  
Value Added ◽  
Added Value ◽  
Value Stream Mapping ◽  
Value Stream ◽  
Mapping Analysis ◽  
Manufacturing Applications ◽  
Study Application

This research was conducted in manufacturing industry, so this research is based on case study application. This research serves to reduce waste in the industry when making a product. This study categorizes value-added work and which work has no added value. And it is measurable and has value, so it can be evaluated in the future. Later this will be poured or depicted on a map called Value stream mapping. This is a tool from Lean Manufacturing. Lean manufacturing is useful for analysing and reducing non value-added activities, value stream mapping analysis tools, 5L1H process mapping activities, and 5 why tools. From the results of this study obtained the efficiency of the process cycle and total estimation of the improvement of the lead time. This calculation can be an evaluation material for the company.

scholarly journals IMPLEMENTASI LEAN DAN GREEN MANUFACTURING GUNA MENINGKATKAN SUSTAINABILITY PADA PT. SEKAR LIMA PRATAMA

2019 ◽  
Vol 1 (1) ◽  
pp. 52-63
Author(s):  
Rony Prabowo ◽  
Ahmad Puji Suryanto
Keyword(s):  
Life Cycle Assessment ◽  
Life Cycle ◽  
Impact Assessment ◽  
Waiting Time ◽  
Life Cycle Impact Assessment ◽  
Value Added ◽  
Green Manufacturing ◽  
Value Stream Mapping ◽  
Value Stream ◽  
Damage Category

PT. Sekar Lima Pratama merupakan perusahaan yang bergerak pada bidang tekstil yang memiliki unit usaha finishing kain katun. Dalam identifikasi yang dilakukan perusahaan masih menghasilkan waste dan belum menjalankan proses yang ramah lingkungan. Oleh karena itu diperlukan upaya untuk mengidentifikasi waste pada proses finishing kain tenun guna menjadikan proses yang ramah lingkungan dengan pertimbangan tingkat eco  efficiency dan eco cost guna menentukan proses usulan yang ramah lingkungan. Penelitian ini meliputi langkah-langkah antara lain dengan menganalisa value stream mapping untuk mengetahui kegiatan yang memiliki value added dan yang berkategori NVA. Selanjutnya dilakukan pengukuran dampak lingkungan dengan LCA (Life Cycle Analyisis) serta selanjutnya memberikan usulan memberikan usulan proses dengan pendekatan 6R (reuse, reduce, recycle, remanufacturing, recovery dan redesign) pada proses finishing kain katun diperoleh waste yaitu in appropriate processing, defect dan waiting time. Dari hasil pengukuran Life Cycle Assessment diperoleh hasil untuk proses sebesar 248,76 pt, untuk Life Cycle Impact Assessment Damage Category Human Health sebesar 4,8813 DAILY, Damage Category Ecosystem Quality sebesar 310,000 PDF*m2yr dan untuk Damage Category Resources 1615,646 MJ surplus. Biaya eco cost sebesar Rp 608.425.018,2. Usulan proses ramah lingkungan dengan menaikkan level green manufacturing menjadi recycling dan reuse

scholarly journals Application of lean manufacturing method and BLOCPLAN algorithm for productivity improvement of a laundry soap bar production

2018 ◽  
Vol 197 ◽  
pp. 14004 ◽  
Author(s):  
Ukurta Tarigan ◽  
Uni Pratama P Tarigan ◽  
Akbar Rizky Rifangi
Keyword(s):  
Production Process ◽  
Lean Manufacturing ◽  
Value Added ◽  
Value Stream Mapping ◽  
Minimal Distance ◽  
Laundry Soap ◽  
Productivity Improvement ◽  
Manufacturing Method ◽  
Value Stream ◽  
Cycle Efficiency

The problem experienced by the manufacturing company that produces soap bars is the waste in its production process. The research objective is to reduce waste in the production process flow in terms of distance of displacement of the material nor heap of material of the production process of laundry soap bars so it can increase the productivity. To solve the problem, implementation integration of lean manufacturing and BLOCPLAN algorithm is used. In the early stages, value-added activities and activities that are not value-added is identified through the depiction of value stream mapping, and value-added activities that are not reducible to the application of the principle of 5W and 1H. To get the total minimal distance to move materials, it is necessary to re-layout production facilities with BLOCPAN algorithm. Future state mapping is used to get an idea of the final result, in which all non-value added activities can be reduced, and the shorter lead time obtained in the production process. With the application of those two methods, process cycle efficiency is increased 33.62% resulting in increased productivity of the company amounted to 204 packs of soap bars each day.

scholarly journals Implementation of Lean Manufacturing and Kaizen to Improve Productivity in The Production Floor

Jurnal IPTEK ◽  
2020 ◽  
Vol 4 (2) ◽  
Author(s):  
Linda Theresia ◽  
Gadih Ranti ◽  
Ray Kreshna
Keyword(s):  
Lean Manufacturing ◽  
Manufacturing Industry ◽  
Value Added ◽  
Assessment Model ◽  
Added Value ◽  
Value Stream Mapping ◽  
Value Stream ◽  
Current Production ◽  
Engine Maintenance ◽  
Cycle Efficiency

Currently the industry is trying to improve its competitiveness. This makes the manufacturingindustry needs to adapt the Lean-Kaizen concept. Lean-Kaizen means eliminating waste through small improvements made on an ongoing basis. This research takes a case study at PT Inoac Poltechno Indonesia, which is engaged in foam production. The current production target is only 56% of the planned target. Besides that, there are found many defective products and activities that have no added value. Furthermore, a map of the current condition is made to find waste and know the kaizen that will be carried out. Furthermore, a future map was developed with work standardization and Value Stream Mapping to determine activities that have no added value. Calculation of Waste Assessment Model (WAM), shows the biggest waste is defect (26.73%), inventory (15.79%), and waiting (13.35%). This study found that by adding trolley, adding operators, making SOPs, scheduling engine maintenance would make non-value added (NVA) activities decrease from 29.95% to 20.5%. Process Cycle Efficiency increased from 22.31% to 28.25% (thus fulfilling international PCE requirements for the manufacturing industry). Keyword : Lean-Kaizen, productivity, waste

Implementasi Lean Manufacturing Car Body Studi Kasus di PT Inka (Persero)

2017 ◽  
Vol 2 (2) ◽  
Author(s):  
Raden Denny Herwindo ◽  
Udisubakti Ciptomulyono ◽  
M. Yusak Anshori
Keyword(s):  
Cycle Time ◽  
Lean Manufacturing ◽  
Value Added ◽  
Rail Transport ◽  
Market Potential ◽  
Export Market ◽  
Added Value ◽  
Value Stream Mapping ◽  
Car Body ◽  
Value Stream

Means of rail transport in developing countries became major commodities integrated transportation solutions, rail transport is efficient for the number of mass transit. It opens the market potential procurement of railway facilities by PT INKA, both in the domestic market or abroad. As a make to order-based manufacturing started in 2008 with a lot of project exports todeveloping countries, such as Bangladesh, Malaysia and Singapore. PT INKA export market opportunities potentially enough ahead to 2020, but delays in delivery schedule of the train is the main problem is always the case in recent years. Methods of lean manufacturing focuses on identifying and eliminating activities that do not have added value, the first step was the elaboration of a method VSM (value stream mapping) as tools to determine mapping the entire process of production, then weighted 7 waste via a questionnaire and the results of the ranking of waste are translated through the method of RCA (root cause analysis) and then do an analysis matrix mapping tools with value stream analysis tools (VALSAT) and there is a value added value ratio of 60.17% of the 84 activities of production and the total cycle time 29,905 minutes. As a tool to mitigate the improvement of waste carried out the translation of failure mode and effect analysis (FMEA) and of design improvements value stream mapping - future state map can raise the value added ratio to 67.16% consists of 74 processes and production activities 26 795 minutes total cycle time. So this research can increase the productivity and know the activities that do not add value (Non Value Added) in line car body processes and eliminating waste (Waste) as one of the causes of train delays in delivery.

scholarly journals Improving Quality Control Process Through Value Stream Mapping

2018 ◽  
Vol 7 (2.29) ◽  
pp. 219
Author(s):  
Zulfa Fitri Ikatrinasari ◽  
Dan Kosasih
Keyword(s):  
Quality Control ◽  
Lead Time ◽  
Value Added ◽  
Maximum Efficiency ◽  
Value Stream Mapping ◽  
Process Time ◽  
Value Stream ◽  
Current State ◽  
Future State ◽  
Quality Control Process

PT. AEMI is one of the growing electronic component manufacturing company. By this time, Kaizen project has been run and managed to become a culture in PT AEMI. However, the project has not integrated, comprehensive and not yet has a long-term goals. Implementation of value stream mapping (VSM) in PT AEMI is expected to make Kaizen projects more focused and to produce increasing of the maximum efficiency. In addition, VSM Kaizen is believed to make the those programs more integrated, effective and comprehensive. This study aims to: (1) create a current state mapping in the Department of Quality Control PT. AEMI, (2) identify wastes in the Department of Quality Control PT.AEMI, (3) create a future state mapping at the Department of Quality Control PT. AEMI, (4) make a plan of improvement and analyzing the application. Stages of the study were as follows: (1) identification of work processes, (2) collect and analysis of work process time, (3) analysis of the current state mapping, (4) calculate of lead time and process time, (5) analysis of value added and non value-added activities, (6) analysis of wastes, (7) make a plan of future state mapping, (8) improvement design (improvement planning), (9) implementation of improvement, (10) analysis of the implementation of improvements. The results of this study are: 1) current state mapping at QC Department shows that the total lead time of 848 minutes where there is non-value added activity of 778 minutes. 2) identify waste on the handling process where the product movement from assembly to QC for 2 minutes, movement transactions from assembly to QC for 479 minutes and the waiting time at  inspection area for 727 minutes. 3) future state mapping at QC Department shows that the total lead time of 516.5 minutes where there is non-value added activity of 446.5 minutes. 4) the improvement to do is to change the lay out where final inspection is moved from QC to manufacturing so as to result in reduce of non-value added activity by 46%. 

scholarly journals Perbaikan Efisiensi Jalur Layanan Pasien Rumah Sakit dengan Menggunakan Pendekatan Lean Healthcare

2020 ◽  
Vol 3 (4) ◽  
pp. 509-521
Author(s):  
Wresni Anggraini ◽  
Anifah Naswan Ilhamda
Keyword(s):  
Value Added ◽  
Root Cause Analysis ◽  
Value Stream Mapping ◽  
Cause Analysis ◽  
Value Stream ◽  
Root Cause ◽  
Current State ◽  
Future State ◽  
Lean Healthcare ◽  
Cycle Efficiency

Standar pelayanan minimal rumah sakit tentang waktu tunggu untuk rawat jalan yang ditetapkan oleh Kemenkes Nomor. 129/Menkes/SK/II/2008 adalah tidak lebih dari 60 menit.  Masalah yang dihadapi oleh Poli Tulip Rumah Sakit X Pekanbaru adalah waktu menunggu pasien lebih dari 60 menit.  Tujuan dari penelitian ini adalah memberikan usulan perbaikan untuk mengurangi waktu tunggu pasien.. Metode yang digunakan pada penelitian ini adalah  lean healthcare menggunakan analisis Value Stream Mapping (VSM) untuk menentukan nilai Process Cycle Efficiency (PCE). Berdasarkan current state value stream mapping nilai PCE saat ini adalah 16,85%, ini berarti efisiensi lini pada Poli Tulip Rumah Sakit X Pekanbaru masih sangat rendah. Proses usulan perbaikan efisiensi lini dengan cara mengidentifikasi dan mengurangi non value added activity dan waste yang paling sering terjadi pada proses pelayanan pasien. Ditemukan waste yang berpengaruh menyebabkan waste delay adalah waste unnecessary movement dan lost oppurtunity to retain or win customers yaitu sebesar 22,11%. Untuk mencari akar penyebab waste dilakukan root cause analysis. Akar penyebab masalah dari waste yang terjadi di lini pelayanan pasien bersumber dari faktor individual pegawai dan manajerial Rumah Sakit. Simulasi future state value stream mapping dengan menggunakan ARENA dilakukan untuk menguji usulan perbaikan, didapatkan  nilai PCE harapan sebesar 36,18 %, yang berarti dengan usulan perbaikan yang diberikan telah meningkatkan efisiensi jalur layanan pasien di Poli Tulip sebesar 19,33%.

scholarly journals PERANCANGAN ALOKASI PENYIMPANAN DI GUDANG BAHAN BAKU PADA DIVISI ALAT PERKERETAAPIAN PT PINDAD (PERSERO) UNTUK MENGURANGI WAKTU DELAY MENGGUNAKAN PENDEKATAN ANALISIS FSN DAN CLASS BASED STORAGE POLICY

2016 ◽  
Vol 3 (03) ◽  
pp. 48 ◽  
Author(s):  
Yurinda Amalia ◽  
Ari Yanuar Ridwan ◽  
Budi Santosa
Keyword(s):  
Value Added ◽  
Brake System ◽  
Value Stream Mapping ◽  
System Delay ◽  
Value Stream ◽  
Future State ◽  
Air Brake System

PT Pindad merupakan perusahaan manufaktur di bawah Badan Usaha Milik Negara (BUMN) yang memproduksi produk militer dan produk komersial. PT Pindad memiliki beberapa gudang, salah satunya adalah gudang Divisi Alat Perkeretaapian yang menyimpan berbagai bahan baku untuk memproduksi produk air brake system. Delay terjadi aktivitas storing dan picking, hal ini disebabkan karena adanya proses searching. Penempatan produk secara random oleh operator, menyebabkan alokasi penyimpanan SKU pada tempat penyimpanan tidak tertata rapi dan teratur. Langkah awal yang dilakukan adalah memetakan seluruh proses bisnis dan aktivitas yang terdapat pada gudang Divisi Alat Perkeretaapian PT Pindad dengan menggunakan value stream mapping (VSM) dan process activity mapping (PAM) sehingga didapatkan waktu proses dan value dari masing-masing aktivitas. Untuk itu dilakukan alokasi penyimpanan produk agar mengurangi waktu non value added dengan pengklasifikasian menggunakan analisis FSN, kemudian dilakukan slotting dan zonafikasi untuk menentukan area penempatan barang untuk-untuk masing-masing SKU berdasarkan klasifikasi. Setelah dilakukan pengklasifikasian, slotting dan zonafikasi, maka langkah selanjutnya adalah merancang future state map perancangan usulan, sehingga didapatkan disimpulkan waktu delay menurun 22% dari total waktu keseluruhan waktu proses yaitu 846,26 detik atau 14,10 menit, dan penurunan persentase non value added sebesar 17%.

scholarly journals Energy Analysis via Value Stream Mapping: A case study of an Automotive Weld Plant

ORiON ◽  
2021 ◽  
Vol 37 (2) ◽  
Author(s):  
Keshav Ramsunder ◽  
Oludolapo Olanrewaju
Keyword(s):  
Lean Manufacturing ◽  
Sustainable Manufacturing ◽  
Environmental Benefits ◽  
Value Stream Mapping ◽  
Measuring Instruments ◽  
Manufacturing Companies ◽  
Step Method ◽  
Empirical Observation ◽  
Value Stream ◽  
Starting Point

Over the past few decades, Lean Manufacturing (LM) has been the pinnacle of strategies applied for cost and waste reduction. However as the search for competitive advantage and production growth continues, there is a growing consciousness towards environmental preservation. With this consideration in mind this research investigates and applies Value Stream Mapping (VSM) techniques to aid in reducing environmental impacts of manufacturing companies. The research is based on empirical observation within the Chassis weld plant of Company X. The observation focuses on the weld operations and utilizes the cross member line of Auxiliary Cross as a point of study. Using various measuring instruments to capture the emissions emitted by the weld and service equipment, data is collected. The data is thereafter visualised via an Environmental Value Stream Map (EVSM) using a 7-step method. It was found that the total lead-time to build an Auxiliary Cross equates to 16.70 minutes and during this process is emitted. It was additionally found that the UPR x LWR stage of the process indicated both the highest cycle time and carbon emissions emitted and provides a starting point for investigation on emission reduction activity. The EVSM aids in the development of a method that allows quick and comprehensive analysis of energy and material flows. The results of this research are important to practitioners and academics as it provides an extension and further capability of Lean Manufacturing tools. Additionally, the EVSM provides a gateway into realising environmental benefits and sustainable manufacturing through Lean Manufacturing.

scholarly journals Increasing Productivity by Reducing Manufacturing Lead Time through Value Stream Mapping

2012 ◽  
pp. 225-229
Author(s):  
Renu Yadav ◽  
Ashish Shastri ◽  
Mithlesh Rathore
Keyword(s):  
Lead Time ◽  
Value Added ◽  
Value Stream Mapping ◽  
Mapping Technique ◽  
Inventory Level ◽  
Lead Times ◽  
Business World ◽  
Value Stream ◽  
Current State ◽  
Future State

To survive in today’s competitive business world, companies require small lead times, low costs and high customer service levels. As such, companies pay more effort to reduce their manufacturing lead times. Value stream mapping (VSM) technique has been used on a broad scale in big companies such as Toyota and Boeing. This paper considers the implementation of value stream mapping technique in manufacturing helical springs by railway spring manufacturing company. It focuses on product family, current state map improvements and the future state map. The aim is to identify waste in the form of non value added activities & processes and then removing them to improve the performance of the company. Current state map is prepared to describe the existing position and various problem areas.. Future state map is prepared to show the proposed improvement action plans. The achievements of value stream implementation are reduction in lead time, cycle time and inventory level. It was found that even a small company can make significant improvements by adopting VSM technology. It was concluded that if we adopt the VSM technique the company could reduce the manufacturing lead time from 36.86 days to 34.06 days.

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