scholarly journals Towards the Large-Eddy Simulation of a full engine: Integration of a 360 azimuthal degrees fan, compressor and combustion chamber. Part II: Comparison against stand-alone simulations

Author(s):  
Carlos Pérez Arroyo ◽  
Jérôme Dombard ◽  
Florent Duchaine ◽  
Laurent Gicquel ◽  
Benjamin Martin ◽  
...  

Unsteady simulations of various components of a gas-turbine engine are often carried out independently and only share averaged quantities at the component interfaces. In order to study the impact and interactions between components, this work compares results from sectoral stand-alone simulations of a fan, compressor and annular combustion chamber of the DGEN-380 demonstrator engine at take-off conditions against an integrated 360 azimuthal degrees large-eddy simulation with over 2.1 billion cells of all previously listed components. Note that, at take-off conditions the compressor works at transonic conditions and generates an upstream-propagating shock that interacts with the fan modifying the shape of its wake with respect to the stand-alone simulation. Furthermore, the shock is seen as a tone in the pressure spectra at half the impeller blade passing frequency in the forward region of the engine. In the aft region, time-averaged fields are overall similar between stand-alone and integrated simulations but show a deviation in the azimuthal position of the hot-spot at the exit of the combustion chamber due to the addition of the diffuser. Pressure fluctuations generated in the compressor are captured in the combustion chamber as tones in the temperature and pressure spectra at the impeller blade-passing frequency and harmonics as well as an increase in the root-mean-square pressure.

Energies ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 8206
Author(s):  
Benjamin Martin ◽  
Florent Duchaine ◽  
Laurent Gicquel ◽  
Nicolas Odier

Numerical simulation of multiple components in turbomachinery applications is very CPU-demanding but remains necessary in the majority of cases to capture the proper coupling and a reliable flow prediction. During a design phase, the cost of simulation is, however, an important criterion which often defines the numerical methods to be used. In this context, the use of realistic boundary conditions capable of accurately reproducing the coupling between components is of great interest. With this in mind, this paper presents a method able to generate more realistic boundary conditions for isolated turbine large-eddy simulation (LES) while exploiting an available integrated combustion chamber/turbine LES. The unsteady boundary conditions to be used at the inflow of the isolated turbine LES are built from the modal decomposition of the database recorded at the interface between the two components of the integrated LES simulation. Given the reference LES database, the reconstructed field boundary conditions can then be compared to standard boundary conditions in the case of isolated turbine configuration flow predictions to illustrate the impact. The results demonstrate the capacity of this type of conditions to reproduce the coupling between the combustion chamber and the turbine when standard conditions cannot. The aerothermal predictions of the blade are, in particular, very satisfactory, which constitutes an important criterion for the adoption of such a method during a design phase.


Author(s):  
Carlos Pérez Arroyo ◽  
Jérôme Dombard ◽  
Florent Duchaine ◽  
Laurent Gicquel ◽  
Benjamin Martin ◽  
...  

Optimising the design of aviation propulsion systems using computational fluid dynamics is essential to increase their efficiency and reduce pollutant as well as noise emissions. Nowadays, and within this optimisation and design phase, it is possible to perform meaningful unsteady computations of the various components of a gas-turbine engine. However, these simulations are often carried out independently of each other and only share averaged quantities at the interfaces minimising the impact and interactions between components. In contrast to the current state-of-the-art, this work presents a 360 azimuthal degrees large-eddy simulation with over 2100 million cells of the DGEN-380 demonstrator engine enclosing a fully integrated fan, compressor and annular combustion chamber at take-off conditions as a first step towards a high-fidelity simulation of the full engine. In order to carry such a challenging simulation and reduce the computational cost, the initial solution is interpolated from stand-alone sectoral simulations of each component. In terms of approach, the integrated mesh is generated in several steps to solve potential machine dependent memory limitations. It is then observed that the 360 degrees computation converges to an operating point with less than 0.5% difference in zero-dimensional values compared to the stand-alone simulations yielding an overall performance within 1% of the designed thermodynamic cycle. With the presented methodology, convergence and azimuthally decorrelated results are achieved for the integrated simulation after only 6 fan revolutions.


Author(s):  
Florent Duchaine ◽  
Jérôme Dombard ◽  
Laurent Gicquel ◽  
Charlie Koupper

To study the effects of combustion chamber dynamics on a turbine stage aerodynamics and thermal loads, an integrated Large-Eddy Simulation of the FACTOR combustion chamber simulator along with its high pressure turbine stage is performed and compared to a standalone turbine stage computation operated under the same mean conditions. For this specific configuration, results illustrate that the aerodynamic expansion of the turbine stage is almost insensitive to the inlet turbulent conditions. However, the temperature distribution in the turbine passages as well as on the stator vane and rotor blade walls are highly impacted by these inlet conditions: underlying the importance of inlet conditions in turbine stage computations and the potential of integrated combustion chamber / turbine simulations in such a context.


Author(s):  
Carlos Pérez Arroyo ◽  
Jérôme Dombard ◽  
Florent Duchaine ◽  
Laurent Gicquel ◽  
Nicolas Odier ◽  
...  

Abstract The design optimization of aviation propulsion systems by means of computational fluid dynamics is key to increase their efficiency and reduce pollutant and noise emissions. The recurrent increase in available computing power allows nowadays to perform unsteady high-fidelity computations of the different components of a gas turbine. However, these simulations are often made independently of each other and they only share average quantities at interfaces. In this work, the methodology and first results for a sectoral large-eddy simulation of an integrated high-pressure compressor and combustion chamber of a typical turbine engine architecture is proposed. In the simulation, the compressor is composed of one main blade and one splitter blade, two radial diffuser vanes and six axial diffuser vanes. The combustion chamber is composed of the contouring casing, the flame-tube and a T-shaped vaporizer. This integrated computation considers a good trade-off between accuracy of the simulation and affordable CPU cost. Results are compared between the stand-alone combustion chamber simulation and the integrated one in terms of global, integral and average quantities. It is shown that pressure perturbations generated by the interaction of the impeller blades with the diffuser vanes are propagated through the axial diffuser and enter the combustion chamber through the dilution holes and the vaporizer. Due to the high amplitude of the pressure perturbations, several variables are perturbed at the blade-passing frequency and multiples. This is also reflected on combustion where two broadband peaks appear for the global heat release.


Author(s):  
S. Sarkar ◽  
Peter R. Voke

The unsteady pressure over the suction surface of a modern low-pressure (LP) turbine blade subjected to periodically passing wakes from a moving bar wake generator is described. The results presented are a part of detailed Large-Eddy Simulation (LES) following earlier experiments over the T106 profile for a Reynolds number of 1.6×105 (based on the chord and exit velocity) and the cascade pitch to chord ratio of 0.8. The present LES uses coupled simulations of cylinder for wake, providing four-dimensional inflow conditions for successor simulations of wake interactions with the blade. The three-dimensional, time-dependent, incompressible Navier-Stokes equations in fully covariant form are solved with 2.4×106 grid points for the cascade and 3.05×106 grid points for the cylinder using a symmetry-preserving finite difference scheme of second-order spatial and temporal accuracy. A separation bubble on the suction surface of the blade was found to form under the steady state condition. Pressure fluctuations of large amplitude appear on the suction surface as the wake passes over the separation region. Enhanced receptivity of perturbations associated with the inflexional velocity profile is the cause of instability and coherent vortices appear over the rear half of the suction surface by the rollup of shear layer via Kelvin-Helmholtz (K-H) mechanism. Once these vortices are formed, the steady-flow separation changes remarkably. These coherent structures embedded in the boundary amplify before breakdown while traveling downstream with a convective speed of about 37 percent of the local free-stream speed. The vortices play an important role in the generation of turbulence and thus to decide the transitional length, which becomes time-dependent. The source of the pressure fluctuations on the rear part of the suction surface is also identified as the formation of these coherent structures. When compared with experiments, it reveals that LES is worth pursuing as an understanding of the eddy motions and interactions is of vital importance for the problem.


Author(s):  
Yunfei Wang ◽  
Huanlong Chen ◽  
Huaping Liu ◽  
Yanping Song ◽  
Fu Chen

An in-house large eddy simulation (LES) code based on three-dimensional compressible N-S equations is used to research the impact of incoming wakes on unsteady evolution characteristic in a low-pressure turbine (LPT) cascade. The Mach number is 0.4 and Reynolds number is 0.6 × 105 (based on the axial chord and outlet velocity). The reduced frequency of incoming wakes is Fred = 0 (without wakes), 0.37 and 0.74. A detailed analysis of Reynolds stresses and turbulent kinetic energy inside the boundary layer has been carried out. Particular consideration is devoted to the transport process of incoming wakes and the intermittent property of the unsteady boundary layer. With the increase of reduced frequency, the inhibiting effect of wakes on boundary layer separation gradually enhances. The separation at the rear part of the suction side is weakened and the separation point moves downstream. However, incoming wakes lead to an increase in dissipation and aerodynamic losses in the main flow area. Excessive reduced frequency ( Fred = 0.74) causes the main flow area to become one of the main source areas of loss. An optimal reduced frequency exists to minimize the aerodynamic loss of the linear cascade.


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