scholarly journals INSTALASI ESP (ELECTRIC SUBMERSIBLE PUMP) SISTEM TANDEM PADA SUMUR MINYAK DENGAN VARIABLE SPEED DRIVE

JURNAL ELTEK ◽  
2018 ◽  
Vol 16 (1) ◽  
pp. 51
Author(s):  
Hari Sucipto ◽  
Sigit Setya Wiwaha ◽  
Imron Ridzki

When the pressure of an oil well is not too large to do Natural Flow, Artificial Lift is one of the methods that can be used to replace it, artificial lift usually using ESP (Electric Submersible Pump). ESP oil pump in petroleum is equipped with VSD (Variable Speed Drive) component to adjust motor speed as softstarter and oil rate regulator and as pump motor protection. For ESP construction with a motor tandem system installed on wells with different characteristics and depths that are different from ESP single motors. However, submersible pumps are augmented by increasing the number of pump stages according to the depth of the well by coupling, submersible electric motors can be mechanically coupled and electrically on a spindle between upper motor and center motor.

2020 ◽  
Vol 4 (4) ◽  
pp. 1-7
Author(s):  
Gomaa S

Artificial Lift is a very essential tool to increase the oil production rate or lift the oil column in the wellbore up to the surface. Artificial lift is the key in case of bottom hole pressure is not sufficient to produce oil from the reservoir to the surface. So, a complete study is carried to select the suitable type of artificial lift according to the reservoir and wellbore conditions like water production, sand production, solution gas-oil ratio, and surface area available at the surface. Besides, the maintenance cost and volume of produced oil have an essential part in the selection of the type of artificial lift tool. Artificial lift tools have several types such as Sucker Rod Pump, Gas Lift, Hydraulic Pump, Progressive Cavity Pump, Jet Pump, and Electrical Submersible Pump. All these types require specific conditions for subsurface and surface parameters to apply in oil wells. This paper will study the Electrical Submersible Pump “ESP” which is considered one of the most familiar types of artificial lifts in the whole world. Electrical Submersible Pump “ESP” is the most widely used for huge oil volumes. In contrast, ESP has high maintenance and workover cost. Finally, this paper will discuss a case study for the Electrical Submersible pump “ESP” design in an oil well. This case study includes the entire well and reservoir properties involving fluid properties to be applied using Prosper software. The results of the design model will impact oil productivity and future performance of oil well.


2014 ◽  
Vol 3 (1) ◽  
pp. 9-18
Author(s):  
Muhammad Ariyon

Lapangan Zaryka merupakan salah satu lapangan minyak pada cekungan Sumatera Tengah. Untuk meningkatkan produksi minyaknya, digunakan pompa benam listrik bawah permukaan (Electric Submersible Pump). Pompa ESP merupakan salah satu jenis artificial lift yang digunakan untuk memproduksikan minyak bumi ke permukaan. Permasalahannya, terdapat berbagai produk ESP yang dipasarkan dengan berbagai jenis,k tipe, dan keunggulan yang bervariasi. Keberagaman ini menyulitkan bagi perusahaan untuk menentukan produk pompa ESP mana yang tepat untuk digunakan. Metode Analytical Hierarchy Process dapat dipergunakan untuk membantu dalam memilih pompa ESP. Terdapat tiga faktor utama yang menjadi pertimbangan yaitu daya tahan produk, pengalaman dan reputasi dan jumlah maintenance, sementara untuk elemen alternatif terdapat empat produk pompa yaitu Centraleft, Motherford, Red-A dan Wooden Group. Hasil analisa menunjukkan bahwa faktor utama yang menjadi pertimbangan dalam pemilihan pompa ESP adalah faktor daya tahan produk (56%), faktor jumlah maintanance (32%), dan faktor pengalaman dan reputasi (12%). Ditinjau dari berbagai faktor, alternatif pompa Red-A merupakan alternatif pompa terbaik (35%), pompa Centraleft (29%), pompa Motherford (19%) dan pompa Wooden Group (16%).


Author(s):  
Rycha Melysa

The condition of a well if it is produced continuously will cause reservoir pressure to fall, and the flow rate will also go down, as a result the productivity of the well will also decrease. For this reason, there is a need for energy that can help lift fluid up to the surface. In the primary method there are 2 stages of production, namely natural flow where oil is raised directly through the tubing surface, and artificial lift is the method of obtaining oil by using the aid of additional tools. In the oil industry there are various types of artificial lifts, one of which is an electric submersible pump (ESP).   Electric Submersible Pump is an electric pump that is immersed into a liquid. This pump is made on the basis of a multilevel centrifugal pump where each level has an impeller and iffuser which aims to push the fluid to the surface. ESP planning is strongly influenced by the roductivity of production wells. The rate of fluid production influences the selection of pump type and size. This is because each pump has its own production rate based on the type and size of each pump used.   In the course of producing oil, there will certainly be a problem that will cause a decline in production, therefore it is necessary to evaluate and redesign the ESP pump, in an effort to optimize the production potential of these wells. In this study an evaluation of the performance of the electrical submersible pump will be carried out and a pump redesigned to optimize production using AutographPC software on the well X in the field Y Kondisi suatu sumur jika diproduksikan terus-menerus akan mengakibatkan tekananreservoir turun, dan laju alir akan turun pula, akibatnya produktivitas sumur akan turunjuga. Untuk itu perlu adanya tenaga yang dapat membantu mengangkat fluida sampaikepermukaan. Dalam metode primer terdapat 2 tahapan produksi yaitu natural flowdimana minyak terangkat kepermukaan langsung melalu tubing, dan artificial liftmerupakan metode perolehan minyak dengan menggunakan bantuan alat tambahan.Dalam dunia perminyakan ada berbagai macam jenis pengangkatan buatan salahsatunya adalah electric submersible pump (ESP). Electric Submersibel Pump merupakan pompa listrik yang dibenamkan kedalam cairan.Pompa ini dibuat atas dasar pompa sentrifugal bertingkat banyak dimana setiap tingkatmempunyai impeller dan diffuser yang bertujuan untuk mendorong fluida kepermukaan.Perencanaan ESP sangat dipengaruhi oleh produktivitas sumur produksi. Laju produksifluida berpengaruh terhadap pemilihan jenis dan ukuran pompa. Hal ini dikarenakantiap-tiap pompa memiliki laju produksi sendiri berdasarkan jenis dan ukuran tiap- tiappompa yang dipakai. Dalam kegiatan memproduksikan minyak tentu suatu saat akan terjadi permasalahanyang mengakibatkan menurunnya produksi, Oleh karena itu perlu dilaksanakan evaluasidan design ulang pompa ESP, sebagai upaya untuk mengoptimalkan potensi produksisumur-sumur tersebut. Pada penelitian ini akan dilakukan evaluasi kinerja electricalsubmersible pump dan melakukan desain ulang pompa untuk optimasi produksidengan menggunakan software AutographPC pada sumur X lapangan y Kata kunci: electric submersible pump, AutographPC, laju produksi


2021 ◽  
Author(s):  
Baobing Shang ◽  
Junfei Li ◽  
Tao Fang ◽  
Fahao Yu ◽  
Xiaodong Han

Abstract In bohai offshore oilfield, about 98% oil wells produce with electric submersible pump (ESP). For the common ESP system, workover is needed to replace the failed pump about every 4 years, resulting in significant operation cost and production lost. To solve this problem, a new type of rigless fully retrievable electric submersible pump (RFR-ESP) is developed and applied in bohai oilfield. This paper mainly introduces the technical details of the used RFR-ESP system, and the real application effects in typical wells. This new system consists of downhole permanent part and retrievable part, with the power cable clamed externally along with the tubing. The core of the system is a specially designed wet connector system. Through this connector, any ESP manufacture's equipment can be used. For this technology, the retrieval of ESP can be finished by standard oilfield wireline operation, and no rig workover is required any more. Till now, two different systems suitable for 7″ tubing and 5-1/2″ tubing have been developed in order to meet the yield of different wells. Bohai oilfield installed the first RFR-ESP in 2013. Up to now, 6 wells have applied this technology, including one water source well and five oil wells. The longest running time of the ESP is about 2000 days, and it is still in service now. The maximum liquid production is about 2800m3/d. For this new system, the workover time of ESP replacement reduces from 10 days to about 2 days comparing to the traditional rig workover process, and the number of the workover operators reduces from 30 to about 10. All of these are helpful to reduce the workover cost and the production lost. Besides, several problems encountered in the wells, such as power cable failure provides valuable field experience for the promoted application in bohai offshore oilfield. The successful application of this technology indicates that it has the potential to lower ESP operating costs, and even improve the artificial lift status of offshore oilfield. What's more, this new system is expected to be used in unmanned platform, thus no workover boat is needed any more, which will drastically cut down the development cost.


Author(s):  
Suranta Sitorus

Almost 70% of the energy produced by the generator is consumed by electric motors. The use of induction motors in industry and factories is more profitable than DC or synchronous motors, one of the advantages is easy maintenance and high efficiency. On machines in the industry speed regulation is absolutely necessary. Along with the development of power electronics, this has become very easy to do, namely by supplying a motor with a variable speed drive (VSD) inverter. With the supply of a variable speed drive inverter, it is possible to adjust the motor speed by adjusting the voltage frequency.This study was conducted to determine the effect of decreasing the frequency using a variable speed drive inverter on the performance of a five-phase induction motor. Tests are carried out at a frequency of 50 Hz (grid frequency), 35, 40, 45, 50 Hz (inverter frequency) and the motor is loaded at 0.5, 1, 1.5, 2, 2.5Nm. From the research, it was concluded that, among others, the use of a variable speed drive inverter resulted in greater motor losses and the motor produced a louder sound. At the same frequency (50 Hz) the efficiency of the motor is better when supplied directly from the grid.


2021 ◽  
Vol 245 ◽  
pp. 01042
Author(s):  
Jiali Yang ◽  
Wei Li ◽  
Jiarui Chen ◽  
Li Sheng

With the rapid development of the offshore oil industry, electric submersible pumps have become more and more important. They are the main pumping equipment in oil well production and have huge advantages in terms of displacement and production costs. Due to the complex structure of the electric submersible pump, the bad working environment will cause failures. The failure of tubing string leakage is a common failure in oilfields; tubing string leakage of the electric submersible pump will reduce oil production. In order to reduce the economic loss of oil well production. This paper uses PCA and Mahalanobis distance to make the tubing Fault diagnosis of leakage. The feasibility of the algorithm is verified through experiments. The result shows that it can diagnose the failure time of pipe string leakage in advance and hence help us to reduce the maintenance cost of offshore oilfields.


Author(s):  
Andreas Setiabudi ◽  
Muhammad Taufiq Fathaddin ◽  
Suryo Prakoso

<em>In thisresearch the application of permanent magnet motor and asynchronous motor in X Well was evaluated. The permanent magnet motor and asynchronous motor used in this research are PM51 – NFO 150 FLT @50hz and</em> <em>AM51 – NFO 150 FLT @50hz, respectively. Several parameters are compared such energy losses, energy consumption, motor heating, and production rate. Based on the data analysis, there are some advantages by using permanent magnet motor which can help to improve efficiency and consume less energy, therefore can give more profit within the same period of production. These advantages consist of durability for motor, consume less electricity energy to maintain</em> <em>the operation of ESP string, give bigger production rate, and longer expected life time than an asynchronous motor. The implementation of permanent magnet motor is recommended in oil well that has high fluctuation in production flow rate, since the setting flow rate of the motor is adjustable.</em> <em>This advantage can be useful to give longer lifetime and hence to reduce the pump replacement program</em>


2020 ◽  
Author(s):  
Raony M. Fontes ◽  
Erbet A. Costa ◽  
Odilon S. L. Abreu ◽  
Márcio A. F. Martins ◽  
Leizer Schnitman

This paper presents an application of a stabilizing model predictive control (IHMPC) strategy with the underlying guarantee of feasibility to an oil production well system with Electric Submersible Pump (ESP) installation. The proposed controller is compared with a conventional finite-horizon MPC which provides some unfeasible solutions in the presence of an unmeasured disturbance, due to the typical conflict among the ESP-lifted oil well system constraints. The results show IHMPC as a viable choice to improve ESP-lifted well production since it can incorporate the desired requirements and provides stabilizing control actions.


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