EFFECT OF SPRAYING AND MESH SIZE ON SURFACE ROUGHNESS OF SS400 STEEL SANDBLASTING PROCESS

During this time the ship's hull often occurs due to corrosion levels of salt in the Indonesian sea varies. The repair process often done to overcome this problem is by sandblasting which aims to clean the metal from the surface of the rust and provide suitable surface roughness on the metal surface so that the coating material can stick properly. This study aims to determine the size of silica sand and the repetition of the sandblasting process on the value of surface roughness and cleanliness of the material. In this study the SS400 material was sandblasting using 12 mesh, 16 mesh and 20 mesh sand at 7 bar, spraying 1x and 2x. From the test results obtained at a particle size of 20 mesh, 7 bar pressure, repeated spraying 2x which results in a surface roughness of 19.80 µm and cleanliness results achieved according to standard SA 2 1/2 (SSPC-SP10) from these conditions obtained surface roughness values according with the standard surface roughness of sandblasting and the level of cleanliness achieved in accordance with ISO 8503 standards and has been allowed for application.

The EVALUATION AND OPTIMIZATION OF ELECTRICAL SUBMERSIBLE PUMP WELLS THAT HAVE A HIGH PI USING VARIABLE SPEED DRIVE WITH FREQUENCY ABOVE 60HZ IN "X" FIELD "Y" WELLS (EVALUASI DAN OPTIMISASI SUMUR ELECTRICAL SUBMERSIBLE PUMP YANG MEMILIKI PI TINGGI DENGAN MENG

The condition of a well if it is produced continuously will cause reservoir pressure to fall, and the flow rate will also go down, as a result the productivity of the well will also decrease. For this reason, there is a need for energy that can help lift fluid up to the surface. In the primary method there are 2 stages of production, namely natural flow where oil is raised directly through the tubing surface, and artificial lift is the method of obtaining oil by using the aid of additional tools. In the oil industry there are various types of artificial lifts, one of which is an electric submersible pump (ESP). Electric Submersible Pump is an electric pump that is immersed into a liquid. This pump is made on the basis of a multilevel centrifugal pump where each level has an impeller and iffuser which aims to push the fluid to the surface. ESP planning is strongly influenced by the roductivity of production wells. The rate of fluid production influences the selection of pump type and size. This is because each pump has its own production rate based on the type and size of each pump used. In the course of producing oil, there will certainly be a problem that will cause a decline in production, therefore it is necessary to evaluate and redesign the ESP pump, in an effort to optimize the production potential of these wells. In this study an evaluation of the performance of the electrical submersible pump will be carried out and a pump redesigned to optimize production using AutographPC software on the well X in the field Y Kondisi suatu sumur jika diproduksikan terus-menerus akan mengakibatkan tekananreservoir turun, dan laju alir akan turun pula, akibatnya produktivitas sumur akan turunjuga. Untuk itu perlu adanya tenaga yang dapat membantu mengangkat fluida sampaikepermukaan. Dalam metode primer terdapat 2 tahapan produksi yaitu natural flowdimana minyak terangkat kepermukaan langsung melalu tubing, dan artificial liftmerupakan metode perolehan minyak dengan menggunakan bantuan alat tambahan.Dalam dunia perminyakan ada berbagai macam jenis pengangkatan buatan salahsatunya adalah electric submersible pump (ESP). Electric Submersibel Pump merupakan pompa listrik yang dibenamkan kedalam cairan.Pompa ini dibuat atas dasar pompa sentrifugal bertingkat banyak dimana setiap tingkatmempunyai impeller dan diffuser yang bertujuan untuk mendorong fluida kepermukaan.Perencanaan ESP sangat dipengaruhi oleh produktivitas sumur produksi. Laju produksifluida berpengaruh terhadap pemilihan jenis dan ukuran pompa. Hal ini dikarenakantiap-tiap pompa memiliki laju produksi sendiri berdasarkan jenis dan ukuran tiap- tiappompa yang dipakai. Dalam kegiatan memproduksikan minyak tentu suatu saat akan terjadi permasalahanyang mengakibatkan menurunnya produksi, Oleh karena itu perlu dilaksanakan evaluasidan design ulang pompa ESP, sebagai upaya untuk mengoptimalkan potensi produksisumur-sumur tersebut. Pada penelitian ini akan dilakukan evaluasi kinerja electricalsubmersible pump dan melakukan desain ulang pompa untuk optimasi produksidengan menggunakan software AutographPC pada sumur X lapangan y Kata kunci: electric submersible pump, AutographPC, laju produksi

Material Analysis of Lead Aprons Using Radiography Non-Destructive Testing

Lead Apron is a Personal Protective Equipment (PPE) against the effect of Ionizing Radiation such as X-ray. It is essential for the radiation worker to wear Radiation Protection Equipment during commissions involving ionizing radiation. In Pekanbaru, Indonesia the most common radiation worker is Radiographer which help in hospital for diagnose. In this study the Lead Apron analyzed were 6 apron which suspected to have fault due to its inappropriate tend using NDT radiography methods. Radiography methods have advantage of graphic presentation of object unlike any NDT-methods. The image produce from radiography were analyzed using Computed Radiography (CR) and measured the defection of the material. There was only 3 of 6 Lead Apron appropriate for radiation protection.

PENGARUH AGING DAN VARIASI KECEPATAN PUTARAN TERHADAP LAJU KOROSI PROPELLER BERBAHAN ALUMINIUM PADUAN

Salah satu bahan baling-baling yang banyak digunakan adalah aluminium paduan. Kerusakan propeller yang terjadi di dominasi oleh terjadinya patah pada salah satu atau beberapa daunnya. Kerusakan berupa patahnya propeller tidak hanya disebabkan oleh beban kerja propeller, melainkan sebagai hasil akumulasi antara kerja propeller dan lingkungan kerjanya yang korosif. Salah satu cara meningkatkan sifat mekanis paduan aluminium adalah dengan perlakuan panas penuaan (aging treatment). Penelitian ini bertujuan untuk mendapatkan laju korosi akibat pengaruh kecepatan putaran propeller dan aging. Pada penelitian ini material Al paduan di-aging pada temperatur 170°C selama 180 menit. Material tanpa aging dan hasil aging kemudian diuji korosi dengan metode celup pada variasi putaran propeller 800 rpm, 1000 rpm, 1200, dan 1500 rpm dengan waktu perendaman 12 jam , 24 jam, 48 jam,dan 168 jam. Hasil penelitian menunjukan bahwa kecepatan putaran propeller mempengaruhi laju korosi material. Spesimen yang diputar pada kecepatan 1500 rpm memiliki laju korosi 1,0084 mm/year untuk material tanpa aging dan 0,9447 mm/year untuk material dengan aging. Laju korosi ini lebih besar dibandingkan spesimen yang diputar pada kecepatan 800 rpm, 1000 rpm dan 1200 rpm. Laju korosi pada putaran 800 rpm adalah 0,6472 mm/year untuk material tanpa aging dan 0,5141 mm/year Utuk material dengan aging. Aging yang dilakukan pada material dapat menurunkan laju korosi dari 0,6472 mm/year menjadi 0,5141 mm/year pada putaran 800 rpm, 0,7913 mm/year Menjadi 0,6775 mm/year pada putaran 1000 rpm, 0,8805 mm/year menjadi 7438 mm/year Pada putaran 1200 rpm dan 1,0084 mm/year menjadi 0,9447 mm year pada putaran 1500 rpm. Pengamatan foto mikro menunjukan bahwa jenis korosi yang terjadi adalah korosi kavitasi.

SYNCHRONIZATION OF STORAGE TANK VOLUME, DISPOSAL WELL VOLUME AND ELECTRIC SUBMERSIBLE PUMP (ESP) PUMP CAPACITY IN DISPOSAL WELL FIELD A

In producing oil, one of the common problems faced by oil and gas companies is the production of a lot of water. Increased water production causes the storage tank to be unable to accommodate the produced water. To overcome the excess water production, some of the water is injected back into the well. In Field A, an innovation has been made for a water injection pump with the driving force coming from the Electrical Submersible Pump (ESP) pump. The working principle of this ESP pump is to drain water from the disposal well to the injection well. Therefore, in order for the injection to run optimally, synchronization is carried out starting from the water entering the holding tank, the flow rate in the Disposal well and the pump capacity (ESP) for injecting from the holding well to the injection well. The amount of water flow rate injected through the ESP pump is 9,500 BWPD. For this reason, the capacity of the ESP pump as an injection pump is calculated. First, determine the water level in the tank to control the amount of flow that enters the reservoir well. Based on the results of the research that has been done, the water level in the holding tank to get a flow rate of 9,500 BWPD is 4.11 ft. And the results of the calculation of water will be injected using an ESP pump with a number of stages 22 with the TRW Reda Pump Devision pump type. The water will be channeled to the injection well with a type of galvanized iron pipe with a diameter of the main pipe (mainline) of 6 inches. From the disposal well, it flows with a 4 inch pipe as far as 45.93 ft and a 2 inch pipe as far as 2214.57 ft for well 07. As for wells 60, the flowline size is 4 inches as far as 708.66 ft and 2 inches as far as 987.53 ft.

pengaruh penekanan pellet silika terhadap porositas dan permeabilitas

Klasifikasi silika (SiO2) dibagi dalam empat karakter dasar silika yaitu struktur kristal, dispersitas, komposisi permukaan dan porositas. Sebelumnya pasir silika ini banyak digunakan oleh industri minyak dan gas sebagai proppant (pasir frak) maupun sebagai filter air. Pilihan proppant tergantung pada jenis permeabilitas atau kekuatan butir yang dibutuhkan. Dimana proppant dengan ukuran yang lebih besar akan memberikan permeabilitas rekahan yang lebih baik, karena nilai permeabilitas akan meningkat seiring dengan bertambahnya diameter dari butiran. Penelitian ini bertujuan untuk mengetahui pengaruh penekanan pellet silika terhadap porositas dan permeabilitas. Penekanan pellet silika ini menggunakan mesin press hidrolik dengan type KW05-135 dan kapasitas 10.000 Kg. Peneliti membuat pellet silika dengan kandungan pasir silika berukuran butir seragam (100 mesh) sebanyak 8,74 g/cm3, menggunakan perekat jenis Polyethylene Glycol (PEG) 400 sebanyak 0,57 g/cm3, dan Aluminium Powder 3,42 g/cm3. Cetakan yang digunakan Mold Pellet Silika Type Alloy 410 dengan diameter dalam 27 mm, diameter luar 57 mm dan ketinggian lubang cetakan 89 mm dengan penekanan 1000 Kg, 3000 Kg, dan 5000 Kg, serta memberikan suhu sintering sebesar 1200°C. Adapun nilai porositas optimum yang diperoleh sebesar 39,25% dan nilai permeabilitas optimum yang di dapatkan sebesar 57 mD.

OPTIMIZING OIL PRODUCTION AT THE GATHERING STATION BY MAINTAINING THE OIL STOCK TANK / INTERFACE LEVEL IN THE WASH TANK USING THE ROC SYSTEM

One of the production problems that arise at the Gathering Station is an unstable production problem, this is caused by controlling the level of fluid in the wash tank that is less than the maximum for that need to be improved by changing the system from manual to automatic. To maintain the stability of production at the gathering station, special measures such as controlling fluid levels in the storage tanks need to be carried out, monitoring pressure, temperature monitoring and so on that can have a positive effect on oil production at the gathering station. Wash Tank is a tank that is useful for temporary storage of liquid fluid (liquid) that comes from the boot gas. The liquid fluid entering the wash tank consists of a mixture of crude oil and water. At the Wash tank the process of separation between crude oil and water. This washing tank is the largest tank compared to other processing tanks at the gathering station, its diameter is around 85 ft to 90 ft, and its height is around 35 ft to 40 ft. The normal level in the separation process is 36 ft, where the level 1 ft - 29 ft is the water level, while the level 29 ft - 36 ft is the oil level. The 1ft - 29 ft level is referred to as the interface level, where the water level is expected to be at level 29 and the thickness of the oil / oil stock tank 7 ft in the wash tank. Research conducted on the problem of controlling the level of fluid in the wash tank, where manual control is ineffective and inefficient, for this reason it is necessary to change from a manual to automatic process with the ROC (Remote Operation Control) system, the changes made are expected to maintain the interface and the oil stock tank in accordance with the set point that has been determined and where the amount of oil production per day at the gathering station is very influential on the oil stock tank so that the oil pumped to the shipping line has a BS&W below 1% and has a temperature of 130 ° F -150 ° F In order to obtain this value, we must maintain the interface and the oil stock tank in accordance with the specified set point and where the amount of oil production per day at the gathering station is very influential on the oil stock tank

DIRECTION FLOW (DC) ELECTRICITY PRODUCTION THROUGH THE UTILIZATION OF STONE BANANA LEATHER WASTE (MUSA BALBISIANA) TO BE AN ENVIRONMENTALLY FRIENDLY BATTERY

Batteries are one of the world's favorite sources of energy because of their ease and practicality of use. In a conventional battery, there are heavy metals such as mercury, lead, cadmium, and nickel. All these metals are B3 waste which is very dangerous for the environment and the human body if it is not recycled properly. Efforts that can be made to overcome the problem of B3 waste above are by researching and utilizing the waste of banana peel (Musa Balbisiana) to produce direct electrical energy (DC). With the aim of the community getting an environmentally friendly source of electrical energy, easy to recycle and worrying about the magnitude of the danger because the impact of heavy metals can be reduced. The purpose of this study is to determine the voltage (voltage) produced and the durability of the bio-battery made. The method used is to make a bio-battery paste from banana peels instead of the paste on conventional batteries. The results obtained from this study are the banana peel waste paste can conduct electricity. Produces a voltage of 1.24 volts and the bio-battery made from banana peel can last for 16 hours.

DESIGN AND ANALYSIS OF THERMAL SHOWCASE MINI AS A BEVERAGE COOLER USING A THERMOELECTRIC MODULE

In Indonesia, which has a tropical climate, a beverage cooler is needed. Almost every home, office, company, supermarket, and mall has installed beverage coolers. This has become a major necessity for people living in tropical countries. Especially those who live in eastern Indonesia, such as Ambon, NTT, and Papua, which have very hot temperatures. There are various types of use of the thermoelectric or peltier module, including food coolers, medicinal coolers, drinking water coolers in dispensers, and computer processor coolers. Besides being easy to apply, this tool is expected to be able to open up ideas in the use of thermoelectric modules that are more environmentally friendly than refrigerants. This research was conducted to obtain the size of the showcase mini design, the assembly process of the showcase mini tool, and to obtain the thermal analysis results contained in the showcase mini tool as a cooling medium. Showcase is a refrigerator that is used to display food or drinks that you want to display using glass media as a standout for the product being displayed. Thermoelectric technology is a technology that works by converting heat energy into electrical energy directly or vice versa, from electrical energy to produce cold energy. Thermoelectric is made of solid state material (solid material) which can convert energy from temperature difference to potential difference or vice versa. In this study, 2 variations of cooling load were used, namely without cooling load and with cooling load. Thermal analysis was carried out and got the results. The highest result from the calculation of conduction heat transfer load without cooling load is 0.013 Watt. The highest result from the calculation of the conduction heat transfer load with the cooling load is 0.010 Watt. The highest result from calculating the product heat load is 1.555 Watts. The highest result from the calculation of COP (Coefficient Of Performance) is 4,823. The expenses incurred each month are 16,000 rupiah.

ANALISA KOROSI RETAK TEGANG MATERIAL AISI 304 DENGAN VARIASI PEMBEBANAN PADA MEDIA AIR LAUT

Stress Corrosion Cracking [SCC] atau korosi retak tegang merupakan kegagalan logam korosi hasil peretakan intergranular dan transgranular dibawah pengaruh tegangan tarik dan lingkungan korosif. Stress Corrosion Cracking sering terjadi pada pipa bawah laut. Hal ini disebabkan karena pengelasan yang biasa dilakukan pada pipa menghasilkan tegangan sisa dan kombinasi dengan media air laut yang korosif menyebabkan terjadinya SCC. Tujuan penelitian ini adalah untuk memahami fenomena SCC dan mengkaji pengaruh variasi beban terhadap SCC pada material pipa AISI 304. Metode pengujian yang digunakan adalah C ring, dengan variasi beban 3 kN, 4kN dan 5kN. Matrial dicelup dalam media air laut selama 5 hari, 10 hari dan 15 hari. Pengujian yang dilakukan adalah uji kekerasan, pengambilan data kehilangan berat, perhitungan laju korosi dan pengukuran luas area retak dengan mikroskop optik. Hasil pengujian kekerasan menunjukan peningkatan nilai kekerasan spesimen setelah dilakukan pembebanan dari kekerasan awal 163 VHN naik menjadi 165,5 VHN Pada beban 3 kN, 186,3 VHN pada beban 4kN 189,1 VHN dan pada beban 5kN. Kehilangan berat dan laju korosi dipengaruhi besarnya beban dan lamanya waktu pencelupan. Kehilangan berat dan laju korosi terbesar terjadi pada spesimen dengan beban 5 kN dan waktu pencelupan 15 hari dan yang terkecil terjadi pada beban 3 kN dan pencelupan 5 hari. Luas retak juga meningkat dengan naiknya beban dan bertambahnya waktu perendaman. Spesimen yang memiliki area retak terbesar terjadi pada spesimen dengan beban 5 kN dengan waktu pencelupan 15 hari yaitu sebesar 999039,09 µₘ2 dan spesimen yang memiliki area retak terkecil ialah spesimen dengan beban 3 kN pada waktu pencelupan 5 hari sebesar 285494,76 µₘ2. Penelitian ini menunjukan bahwa beban yang diberikan sebaiknya maksimal hanya sebesar 4 kN, karena peningkatan beban di atas nilai tersebut menyebabkan laju korosi meningkat tajam