scholarly journals Shape Design Optimization of a Robot Arm Using a Surrogate-Based Evolutionary Approach

2020 ◽  
Vol 10 (7) ◽  
pp. 2223 ◽  
Author(s):  
J. C. Hsiao ◽  
Kumar Shivam ◽  
C. L. Chou ◽  
T. Y. Kam

In the design optimization of robot arms, the use of simulation technologies for modeling and optimizing the objective functions is still challenging. The difficulty is not only associated with the large computational cost of high-fidelity structural simulations but also linked to the reasonable compromise between the multiple conflicting objectives of robot arms. In this paper we propose a surrogate-based evolutionary optimization (SBEO) method via a global optimization approach, which incorporates the response surface method (RSM) and multi-objective evolutionary algorithm by decomposition (the differential evolution (DE ) variant) (MOEA/D-DE) to tackle the shape design optimization problem of robot arms for achieving high speed performance. The computer-aided engineering (CAE) tools such as CAE solvers, computer-aided design (CAD) Inventor, and finite element method (FEM) ANSYS are first used to produce the design and assess the performance of the robot arm. The surrogate model constructed on the basis of Box–Behnken design is then used in the MOEA/D-DE, which includes the process of selection, recombination, and mutation, to optimize the robot arm. The performance of the optimized robot arm is compared with the baseline one to validate the correctness and effectiveness of the proposed method. The results obtained for the adopted example show that the proposed method can not only significantly improve the robot arm performance and save computational cost but may also be deployed to solve other complex design optimization problems.

2020 ◽  
Vol 142 (9) ◽  
Author(s):  
Leshi Shu ◽  
Ping Jiang ◽  
Xinyu Shao ◽  
Yan Wang

Abstract Bayesian optimization is a metamodel-based global optimization approach that can balance between exploration and exploitation. It has been widely used to solve single-objective optimization problems. In engineering design, making trade-offs between multiple conflicting objectives is common. In this work, a multi-objective Bayesian optimization approach is proposed to obtain the Pareto solutions. A novel acquisition function is proposed to determine the next sample point, which helps improve the diversity and convergence of the Pareto solutions. The proposed approach is compared with some state-of-the-art metamodel-based multi-objective optimization approaches with four numerical examples and one engineering case. The results show that the proposed approach can obtain satisfactory Pareto solutions with significantly reduced computational cost.


Author(s):  
Myung-Jin Choi ◽  
Min-Geun Kim ◽  
Seonho Cho

We developed a shape-design optimization method for the thermo-elastoplasticity problems that are applicable to the welding or thermal deformation of hull structures. The point is to determine the shape-design parameters such that the deformed shape after welding fits very well to a desired design. The geometric parameters of curved surfaces are selected as the design parameters. The shell finite elements, forward finite difference sensitivity, modified method of feasible direction algorithm and a programming language ANSYS Parametric Design Language in the established code ANSYS are employed in the shape optimization. The objective function is the weighted summation of differences between the deformed and the target geometries. The proposed method is effective even though new design variables are added to the design space during the optimization process since the multiple steps of design optimization are used during the whole optimization process. To obtain the better optimal design, the weights are determined for the next design optimization, based on the previous optimal results. Numerical examples demonstrate that the localized severe deviations from the target design are effectively prevented in the optimal design.


Author(s):  
E. Sandgren ◽  
S. Venkataraman

Abstract A design optimization approach to robot path planning in a two dimensional workplace is presented. Obstacles are represented as a series of rectangular regions and collision detection is performed by an operation similar to clipping in computer graphics. The feasible design space is approximated by a discrete set of robot arm and gripper positions. Control is applied directly through the angular motion of each link. Feasible positions which are located between the initial and final robot link positions are grouped into stages. A dynamic programming algorithm is applied to locate the best state within each stage which minimizes the overall path length. An example is presented involving a three link planar manipulator. Extensions to three dimensional robot path planning and real time control in a dynamically changing workplace are discussed.


2014 ◽  
Vol 984-985 ◽  
pp. 419-424
Author(s):  
P. Sabarinath ◽  
M.R. Thansekhar ◽  
R. Saravanan

Arriving optimal solutions is one of the important tasks in engineering design. Many real-world design optimization problems involve multiple conflicting objectives. The design variables are of continuous or discrete in nature. In general, for solving Multi Objective Optimization methods weight method is preferred. In this method, all the objective functions are converted into a single objective function by assigning suitable weights to each objective functions. The main drawback lies in the selection of proper weights. Recently, evolutionary algorithms are used to find the nondominated optimal solutions called as Pareto optimal front in a single run. In recent years, Non-dominated Sorting Genetic Algorithm II (NSGA-II) finds increasing applications in solving multi objective problems comprising of conflicting objectives because of low computational requirements, elitism and parameter-less sharing approach. In this work, we propose a methodology which integrates NSGA-II and Technique for Order Preference by Similarity to Ideal Solution (TOPSIS) for solving a two bar truss problem. NSGA-II searches for the Pareto set where two bar truss is evaluated in terms of minimizing the weight of the truss and minimizing the total displacement of the joint under the given load. Subsequently, TOPSIS selects the best compromise solution.


2020 ◽  
Vol 143 (2) ◽  
Author(s):  
Kamrul Hasan Rahi ◽  
Hemant Kumar Singh ◽  
Tapabrata Ray

Abstract Real-world design optimization problems commonly entail constraints that must be satisfied for the design to be viable. Mathematically, the constraints divide the search space into feasible (where all constraints are satisfied) and infeasible (where at least one constraint is violated) regions. The presence of multiple constraints, constricted and/or disconnected feasible regions, non-linearity and multi-modality of the underlying functions could significantly slow down the convergence of evolutionary algorithms (EA). Since each design evaluation incurs some time/computational cost, it is of significant interest to improve the rate of convergence to obtain competitive solutions with relatively fewer design evaluations. In this study, we propose to accomplish this using two mechanisms: (a) more intensified search by identifying promising regions through “bump-hunting,” and (b) use of infeasibility-driven ranking to exploit the fact that optimal solutions are likely to be located on constraint boundaries. Numerical experiments are conducted on a range of mathematical benchmarks and empirically formulated engineering problems, as well as a simulation-based wind turbine design optimization problem. The proposed approach shows up to 53.48% improvement in median objective values and up to 69.23% reduction in cost of identifying a feasible solution compared with a baseline EA.


Author(s):  
Eliot Rudnick-Cohen ◽  
Jeffrey W. Herrmann ◽  
Shapour Azarm

Feasibility robust optimization techniques solve optimization problems with uncertain parameters that appear only in their constraint functions. Solving such problems requires finding an optimal solution that is feasible for all realizations of the uncertain parameters. This paper presents a new feasibility robust optimization approach involving uncertain parameters defined on continuous domains without any known probability distributions. The proposed approach integrates a new sampling-based scenario generation scheme with a new scenario reduction approach in order to solve feasibility robust optimization problems. An analysis of the computational cost of the proposed approach was performed to provide worst case bounds on its computational cost. The new proposed approach was applied to three test problems and compared against other scenario-based robust optimization approaches. A test was conducted on one of the test problems to demonstrate that the computational cost of the proposed approach does not significantly increase as additional uncertain parameters are introduced. The results show that the proposed approach converges to a robust solution faster than conventional robust optimization approaches that discretize the uncertain parameters.


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