scholarly journals Properties and Mechanism of Hydration of Fly Ash Belite Cement Prepared from Low-Quality Fly Ash

2020 ◽  
Vol 10 (20) ◽  
pp. 7026
Author(s):  
Yongfan Gong ◽  
Cong Liu ◽  
Yanli Chen

Fly ash belite cement (FABC) is predominantly composed of α′L-C2S and C12A7. It is prepared from low-grade fly ashes by hydrothermal synthesis and low-temperature calcination methods. The formation, evolution process, and microstructure of FABC hydration productions were studied in this work, and the ultimate aim is to give a theoretical foundation and technological support for the application of the new cementitious material made of low-quality fly ash. The results showed that the optimal amount of gypsum was about 7% of cement by weight. The 3-day and 28-day compressive strength of cement pastes with 7% gypsum was 13.6 and 60.2 MPa, respectively. Meanwhile, the 28-day flexural and compressive strengths of mortars with 7% gypsum were 4.6 and 25.9 MPa, respectively. The early hydration heat release rate of this low-temperature calcined cement was higher compared with that of high-temperature calcined cement as Portland cement. FABC hydration pastes contained mostly C-S-H, ettringite (AFt), unreacted mullite, and quartz. It was significantly different from Portland cement in that no calcium hydroxide [Ca(OH)2] was observed in the hydration products of different ages because all Ca(OH)2 formed in the hydration reaction could react completely to generate AFt. The ratio of harmful pores (d ≥ 50 nm) reached 55.04% after 3-day hydration. However, it decreased to 6.71%, which was lower than that of Portland cement pastes (35.72%) after 28-day hydration. In the later hydration period from 3 to 28 days, the strength developed rapidly, and a compact microstructure appeared in the hardened paste due to the presence of pores less than 20 nm in diameter.

2007 ◽  
Vol 72 (6) ◽  
pp. 591-604 ◽  
Author(s):  
Gordana Stefanovic ◽  
Ljubica Cojbasic ◽  
Zivko Sekulic ◽  
Srdjan Matijasevic

Fly ash (FA) can be used in cement mixtures with certain limitations. The problem of the mentioned mixtures lies in the insufficient activity of the particles of FA in the reactions which are important for the establishment of the mechanical characteristics of cement. This is particularly true for the hydration reactions. As a result of this, cement pastes formed by mixing ash and clinker have worse characteristics compared to those of pure Portland cement (PC), especially in the early period of setting. As is well known, FA can be a good solution for the neutralization of the negative effects generated due to the creation of free Ca(OH)2 during the hydration of PC, provided that the problems with the low activity of FAare overcome. For the experiments in this study, a mixture of Portland cement and fly ash was used, the content of ash in the mixture being 30 % and 50 %. Mechanical activation was performed in a vibrating ring mill. The goal of this study was to demonstrate, through experimental results, that during the mechanical activation of a PC and FA mixture, the components in the mixture which mostly affect the direction, rate and range of hydration reactions occurring in the mixture had been activated. The values of the compressive strength of the activated and non-activated mixtures and the changes of their specific surface area proved that during the grinding process, the mixture PC+FA had been mechanically activated. The highest increase of compressive strength was achieved in the early period of setting, which indicates an improvement in the early hydration of the mixture. XRD, DTA and TG analyses showed that the alite (C3S) and belite (C2S) from the PC and a part of the fly ash were activated. .


Crystals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 740
Author(s):  
Yongfan Gong ◽  
Jianming Yang ◽  
Haifeng Sun ◽  
Fei Xu

Fly ash belite cement is a green, low carbon cementitious material, mainly composed of hydraulic minerals of dicalcium silicate and calcium aluminate. In this study, we used fly ash belite cement to control the setting time, hydration heat, strength, composition and microstructure of hydration products in Portland cement. Results showed that incorporating fly ash belite cement into Portland cement can shorten the setting time, accelerate hydration reaction speed, enhance early hydration heat release rate of silicate minerals and reduce total hydration heat. Moreover, replacing composite cement with 30% FABC causes the 90 d compressive strength of pastes and mortars to reach 107 and 46.2 MPa, respectively. The mechanical properties can meet the requirements of P·F 42.5 cement. During the hydration reaction process, clinker and Portland cement have a synergistic hydration effect. Notably, hydration of fly ash belite cement promotes the formation of C-S-H gel, Ettringite and calcium hydroxide, thereby significantly enhancing long-term strength. With the increase of FABC contents, the long-term strength would be improved with the densification of hydration products. The porosity has a great influence on the strength, and the high porosity was the main cause of the low early strength of FABC pastes. FABC and its composite cement show promise for mass concrete applications and can be applied as a setting agent for Portland cement.


2020 ◽  
Vol 322 ◽  
pp. 01027
Author(s):  
Zbigniew Rusin ◽  
Piotr Stępień ◽  
Karol Skowera

In the paper a low-temperature thermoporometry using differential scanning calorimetry (DSC) was employed for analyse of influence of siliceous fly ash (FA) on pore structure of non-air-entrained mortars (pore size, connectivity). A method of interpreting a heat flux differential scanning calorimetry records in pore structure was used for this purpose. The results demonstrated that the: (i) fly ash mortars have virtually no pores inaccessible to water, unlike the mortars with plain Portland cement in which inaccessible pores constitute a significant fraction, growing with the increase in w/b; (ii) with a decrease in w/b the ink-bottle volume decreases. Fraction of this pore type is relatively larger in fly ash mortars; (iii) Siliceous fly ash increased the volume of pores greater than 8 nm, in particular in the group with radii larger than 20 nm at all w/b ratios.


2021 ◽  
Vol 1036 ◽  
pp. 240-246
Author(s):  
Jin Tang ◽  
Su Hua Ma ◽  
Wei Feng Li ◽  
Hui Yang ◽  
Xiao Dong Shen

The use of calcined clay and limestone as supplementary cementitious materials, can have a certain influence on the hydration of Portland cement. This paper reviewed the influence of limestone and calcined clay and the mixture of limestone and calcined clay on the hydration of cement. Both limestone and calcined clay accelerate the hydration reaction in the early hydration age and enhance the properties of cement. Limestone reacts with C3A to form carboaluminate, which indirectly stabilized the presence of ettringite, while calcined clay consumed portlandite to form C-(A)-S-H gel, additional hydration products promote the densification of pore structure and increase the mechanical properties. The synergistic effect of calcined clay and limestone stabilize the existence of ettringite and stimulate the further formation of carboaluminate, as well as the C-(A)-S-H gel, contributed to a dense microstructure.


1985 ◽  
Vol 93 ◽  
pp. 601-604 ◽  
Author(s):  
Štefan Slanička ◽  
Ján Madej ◽  
Doris Jakubeková

Molecules ◽  
2020 ◽  
Vol 25 (22) ◽  
pp. 5364
Author(s):  
George Diamantopoulos ◽  
Marios Katsiotis ◽  
Michael Fardis ◽  
Ioannis Karatasios ◽  
Saeed Alhassan ◽  
...  

Titanium dioxide (TiO2) is an excellent photocatalytic material that imparts biocidal, self-cleaning and smog-abating functionalities when added to cement-based materials. The presence of TiO2 influences the hydration process of cement and the development of its internal structure. In this article, the hydration process and development of a pore network of cement pastes containing different ratios of TiO2 were studied using two noninvasive techniques (ultrasonic and NMR). Ultrasonic results show that the addition of TiO2 enhances the mechanical properties of cement paste during early-age hydration, while an opposite behavior is observed at later hydration stages. Calorimetry and NMR spin–lattice relaxation time T1 results indicated an enhancement of the early hydration reaction. Two pore size distributions were identified to evolve separately from each other during hydration: small gel pores exhibiting short T1 values and large capillary pores with long T1 values. During early hydration times, TiO2 is shown to accelerate the formation of cement gel and reduce capillary porosity. At late hydration times, TiO2 appears to hamper hydration, presumably by hindering the transfer of water molecules to access unhydrated cement grains. The percolation thresholds were calculated from both NMR and ultrasonic data with a good agreement between both results.


Materials ◽  
2019 ◽  
Vol 12 (12) ◽  
pp. 1900 ◽  
Author(s):  
Miao Miao ◽  
Qingyang Liu ◽  
Jian Zhou ◽  
Jingjing Feng

The addition of expansive agents could overcome the main disadvantages of raw concrete including high brittleness and low tensile strength. Few studies have investigated the early hydration kinetics of expansive cementitious binders, though the findings from the early hydration kinetics are helpful for understanding their technical performances. In this study, mixtures of 3CaO•3Al2O3•CaSO4 and CaSO4 (i.e., ZY-type™ expansive agent) with different proportions of mineral admixtures (e.g., fly ash and slag) were added into cement pastes to investigate the early hydration kinetics mechanism of expansive cementitious binders. Early hydration heat evolution rate and cumulative hydration heat were measured by isothermal calorimeter. Kinetic parameters were estimated based on the Krstulovic–Dabic model and Knudsen equations. Mechanical performances of expansive cementitious binders were tested in order to evaluate if they met the basic requirements of shrinkage-compensating materials in technical use. The early hydration heat released from cementitious binders containing ZY-type™ expansive agent was much greater than that released by pure cement, supporting the idea that addition of the expansive agent would improve the reaction of cement. The early hydration kinetic rates were decreased due to the reactions of the mineral admixture (e.g., fly ash or slag) and the ZY-type™ expansive agent in the cement system. The hydration reaction of cementitious binders containing ZY-type™ expansive agent obeyed the Krstulovic–Dabic model well. Three processes are involved in the hydration reaction of cementitious binders containing ZY-type™ expansive agent. These are nucleation and crystal growth (NG), interactions at phase boundaries (I), and diffusion (D). The 14-day expansion rates of cementitious binders containing ZY-type™ expansive agent are in the range of 2.0 × 10−4 to 3.5 × 10−4, which could meet the basic requirements of anti-cracking performances in technical use according to Chinese industry standard JGJ/T 178-2009. This study could provide an insight into understanding the effects of expansive agents on the hydration and mechanical performances of cementitious binders.


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