scholarly journals Online Dynamic Balance Technology for High Speed Spindle Based on Gain Parameter Adaption and Scheduling Control

2018 ◽  
Vol 8 (6) ◽  
pp. 917 ◽  
Author(s):  
Shihai Zhang ◽  
Yanshuang Wang ◽  
Zimiao Zhang
Keyword(s):  
High Speed ◽  
Dynamic Balance ◽  
Gain Parameter

Research on Calibration Method of Tire Dynamic Balance Detection System

2012 ◽  
Vol 542-543 ◽  
pp. 828-832 ◽  
Author(s):  
Jing Fang Yang ◽  
Xian Ying Feng ◽  
Hong Jun Fu ◽  
Lian Fang Zhao
Keyword(s):  
High Speed ◽  
Detection System ◽  
Dynamic Balance ◽  
Calibration Method ◽  
Engineering Practice ◽  
Influence Coefficient ◽  
Quality Factors ◽  
High Speed Rotation ◽  
Speed Rotation ◽  
Upper Rim

Tire dynamic balance detection plays an important part in tire quality detection area. This paper uses the two-sided balance method to obtain the unbalance of the tire. According to the engineering practice, builds kinetic model and then introduces the calculating principle and operating procedures. In order to accurately determine the influence coefficient, a calibration method without tire is put forward. Further more, this new method is able to eliminate the unbalance caused by non-quality factors to some extent. But this method is presented based on the relative position invariance of the upper rim and lower rim, even both of them are under high-speed rotation situation. Finally, the experimental data acquired from both of the two methods are compared. The calibration method without tire is proved to be more feasible, efficient and accurate.

Design of an Intelligent Multi-Gyro Measurement Device

2005 ◽  
Vol 295-296 ◽  
pp. 589-594
Author(s):  
J.P. Wang ◽  
W. Zhou ◽  
W.F. Tian ◽  
Z.H. Jin
Keyword(s):  
High Speed ◽  
Dynamic Balance ◽  
Control Unit ◽  
Calibration Method ◽  
Test System ◽  
Measurement Device ◽  
Logic Control ◽  
Hardware Description ◽  
Thermal Resistors ◽  
Inertial Unit

This paper describes the design of an intelligent multi-gyro measurement device to measure and monitor an inertial unit composed of three dynamically tuned gyros (DTGs). A 16-bit microprogrammed control unit is programmed to fulfill the functions of signal processing, logic control and serial communication with a master computer. An FPGA, designed by using Verilog Hardware Description Language, is used to realize high speed 16-bit reversible counters for output pulses of the DTG digital dynamic balance circuits. The count values represent the angular motion of the inertial unit. A stepping electric bridge is employed to measure the resistance of thermal resistors within the gyros in a wide temperature environment. The resistance represents the working temperature of the gyros. An effective calibration method for the bridge is developed to eliminate the resistance measurement error. A test system is established to examine whether the device meets the user requirements. Results of the tests show that the device has a good performance. A trial use has proved that the device is stable and reliable and that it satisfies the demand of the user.

Research on Control Power and Self-Sensing Technology for GMM Self-Sensing Actuator

2010 ◽  
Vol 34-35 ◽  
pp. 1314-1318
Author(s):  
Xin Hua Wang ◽  
Shou Qiang Hu ◽  
Qian Yi Ya ◽  
Shu Wen Sun ◽  
Xiu Xia Cao
Keyword(s):  
Real Time ◽  
High Speed ◽  
Dynamic Balance ◽  
The Self ◽  
Time Dynamic ◽  
Scheme Design ◽  
Control Power ◽  
Sensing Technology ◽  
The Cost ◽  
Micro Controller Unit

Structure and principle of a new kind of diphase opposition giant magnetostrictive self-sensing actuator (SSA for short) is introduced, for which a kind of double outputs high-precision NC stable voltage power is designed. With the method of combining with the hardware design and the software setting, the controllability and reliability of the actuator are greatly improved. And the whole design becomes more reasonable, which saves the cost and improves the practicability. In addition, based on the micro controller unit (MCU) with high-speed control, the scheme design of the real-time separation circuit for dynamic balance signal can effectively identify out and pick up the self-sensing signal which changes from foreign pressure feed back. Then the SSA real-time, dynamic and accurately control is realized. The experiment results show that the voltage power can high-speed and accurately output both output voltages with high current, and that the self-sensing signal decoupling circuit can isolate the self-sensing signals without distortion

The Accuracy Analysis on the External Circular of Zirconia Ceramic Spindle by Precision Machining

2011 ◽  
Vol 383-390 ◽  
pp. 3361-3365
Author(s):  
Feng Lu ◽  
Shi Chao Chen ◽  
Ke Zhang ◽  
Yu Hou Wu
Keyword(s):  
Machine Tool ◽  
High Speed ◽  
Production Efficiency ◽  
High Reliability ◽  
Dynamic Balance ◽  
Development Trend ◽  
Zirconia Ceramic ◽  
Design Standards ◽  
Accuracy Requirement ◽  
Nc Machine

The high-speed ceramic electric spindle is applied in high-speed NC machine tools. Now the technology of ceramic spindle with its excellent performance applied to electric spindle is becoming a kind of important development trend. Each surface processing accuracy requirement of high-speed ceramic electric spindle is high. The performance of the electric spindle in largely determines machining precision and production efficiency of the high-speed machine tool. In order to meet the requirements of high speed, high accuracy, high reliability and small vibration in the rapid processing of machine tool, it is necessary to make a rigorous precision testing for the precision-processed spindle and obtain reliable data to meet the design standards and performance requirements of all ceramic high-speed spindle. This paper focuses on the research of surface roughness, roundness and cylindricity analysis of spindle external circular, which can make the precision-processed zirconia ceramic spindle pore to meet the design requirements and provide reliability safeguard to promote the using life and high-speed dynamic balance stability of the whole electric spindle.

Harmonic Analysis of the High-Speed Winder with Unbalance Masses

2013 ◽  
Vol 300-301 ◽  
pp. 974-977
Author(s):  
Xi Hou ◽  
Hui Zhang ◽  
Sheng Ze Wang
Keyword(s):  
High Speed ◽  
Dynamic Balance ◽  
Element Model ◽  
Beam Element ◽  
Response Analysis ◽  
Rotatory Inertia ◽  
Harmonic Response ◽  
Finite Element Software ◽  
Calculation Results ◽  
Harmonic Response Analysis

A finite beam element model of the spindle which is one of key parts of the high-speed winder is presented in this paper. Critical speeds of the spindle based on the finite beam element model are obtained considering the effect of rotatory inertia, gyroscopic moments, and the damping. Harmonic response analysis of the high-speed winder spindle is developed in two conditions including static unbalance and couple unbalance. The dynamic analysis mentioned above is implemented by using the finite element software ANSYS. Calculation results in this paper are helpful for the dynamic balance of the high-speed winder spindle.

Non-Repair Dynamically Balanced Device of Wheel Set in Vehicles

2012 ◽  
Vol 510 ◽  
pp. 431-436
Author(s):  
Chao Liu ◽  
Chao Zou ◽  
Dong Ju Wang ◽  
Zai Lin Ge
Keyword(s):  
Mass Distribution ◽  
High Speed ◽  
Dynamic Balance ◽  
Mass Center ◽  
Physical Damage ◽  
Limited Effect ◽  
Negative Effect ◽  
Weight Method ◽  
Economy Benefit

In order to make the mass distribution of the wheel set symmetrical about the axis of the wheel axle, which is able to remove the periodical exciter source and many consequences coming from it, including having negative effect on the stationarity and stability during the running of the train, shortening the lifetime of the wheels, bearings and many other parts of the train, design a set of balanced device to regulate the mass center of the wheel set. The set of device collects data by relevant detection devices in order to find the mass distribution condition, and then regulate the circumferential positions of the objects with a certain mass in the tapered groove which can make the mass distribution of the wheel set symmetrical about the axis of the wheel axle. The device has many advantages, such as simplicity, high precision, excellent regulating effects, and, at the same time, conquers the disadvantages of many other ways. For the time being, the means to solve the problem are mainly Adding Weight Method and Removing Weight Method, which both cause physical damage to the wheel. Furthermore, these two methods have a lot of disadvantages, such as low stability, limited effect, limited repairing numbers and high labor strength. The device not only conquers these disadvantages of the two methods, but also has many advantages, and in the future, it can be automatically controlled by microcomputers. Wheel sets are very essential to the running of the train, whose quality has outstanding effect on the safety and quality of the running of the train, especially in the condition that trains run faster and faster, which requires wheel sets to meet higher standards on dynamic balance, especially for new high-speed bogie. Thus, the device has a large economy benefit and society benefit.

Optimal design of helical flute of irregular tooth end milling cutter based on particle swarm optimization algorithm

2021 ◽  
pp. 095440622110420
Author(s):  
Haibin Yu ◽  
Minli Zheng ◽  
Wei Zhang ◽  
Wanying Nie ◽  
Tianchen Bian
Keyword(s):  
Particle Swarm Optimization ◽  
High Speed ◽  
End Milling ◽  
Dynamic Balance ◽  
Dynamic Performance ◽  
Particle Swarm ◽  
Curvature Radius ◽  
Swarm Optimization ◽  
Milling Cutter ◽  
Helical Flute

Due to the variable pitch angle and helix angle of the irregular tooth end milling cutter, the mass of the integral end milling cutter is eccentric, and the high stability and precision design of the irregular tooth end milling cutter is still a challenge. Aiming at the influence of dynamic balance of irregular tooth end milling cutter which can not be ignored in high-speed milling, the parameterized design of radial section of irregular tooth end milling cutter was carried out. Based on the space transformation law of the centroid of helical flute, a new method for calculating the centroid coordinate of end milling cutter was put forward, and a general mathematical model of eccentricity of integral end milling cutter was given. It was proved that this model could accurately calculate the centroid position and eccentricity of the end milling cutter. The influence of pitch difference angle and helix difference angle on eccentricity of end milling cutter was studied and analyzed. The particle swarm optimization (PSO) algorithm was creatively applied to optimize the helical flute shape of the end milling cutter, the curvature radius of helical flute curve is optimized, so that the centroid coordinate is infinitely close to the origin of coordinate. The number of iterations was set to 200. In the 32nd iteration, the result approached to infinitesimal, the final function converged, and obtained the groove curvature radius of the milling cuter with the smallest eccentricity. The optimized eccentricity of the end milling cutter is infinitesimal, which can make the vibration damping performance of the end milling cutter be fully developed. On the basis of ensuring the same cutting performance, the cutting tool unbalance was effectively reduced and the dynamic performance of milling cutter was further improved.

Research of Vibration Control Method on Turbine Bent Rotor

2013 ◽  
Vol 275-277 ◽  
pp. 894-898
Author(s):  
Yu Jie Guo ◽  
Wen Tao Zhang
Keyword(s):  
Vibration Control ◽  
High Speed ◽  
Control Method ◽  
Dynamic Balance ◽  
Control Methods ◽  
Low Speed ◽  
Maintenance Schedule ◽  
Mode Decomposition ◽  
Balance Weight ◽  
Research Show

According to bent position and size on two HP-IP bent rotor,and combined with maintenance schedule,this paper puts forward two vibration control methods of low speed dynamic balance on site and high speed dynamic balance after turning.For the bent position in the turbine middle,on the basis of mode decomposition in bent rotor,the research show that balance weight according to a scale in the both ends and middle mainly of the turbine can achieve good results.

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