scholarly journals Numerical Investigation of Process Enhancement Using a Bifunctional Catalyst in a Dual Fluidized-Bed Reactor

Catalysts ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 530
Author(s):  
Katarzyna Bizon ◽  
Krzysztof Skrzypek-Markiewicz ◽  
Mateusz Prończuk

The paper outlines the concept of process intensification and integration, with a particular focus on sorption-enhanced, solid-catalyzed chemical processes. An alternative and attractive solution to a system of parallel fixed-bed apparatuses is evaluated, which utilizes the solids’ circulation in a dual fluidized-bed reactor–regenerator system. This allows for continuous mode operation and greatly simplifies the control procedures. To illustrate some aspects related to the steady-state operation of such a dual system, a simplified mathematical model of two interconnected fluidized beds operating in the bubbling regime was developed. A generic reversible chemical reaction of the overall second-order, catalyzed by bifunctional pellets, integrating catalytic active sites and adsorption sites, was considered as a test case. The model was used to study the effects of the bed hydrodynamics, as well as of the chemical reaction and physical adsorption equilibrium constants. It was shown how the superposition of various chemical, physical and hydrodynamical phenomena affects the performance of the system.

2019 ◽  
Vol 142 (2) ◽  
Author(s):  
Kamil Idziak ◽  
Tomasz Czakiert ◽  
Jaroslaw Krzywanski ◽  
Anna Zylka ◽  
Wojciech Nowak

Abstract The results of investigations on solids flow in a cold model of the dual fluidized bed reactor designed for chemical looping combustion of solid fuels (DFB-CLC-SF) are presented in this paper. The constructed unit consists of two interconnected reactors. The first one, so-called fuel reactor (FR), is operated under bubbling fluidized bed (BFB) conditions, whereas the second one, so-called air reactor (AR), is structurally divided into two sections. The bottom part of AR works under BFB while the upper part, i.e., the riser, is operated in the fast fluidized bed (FFB) regime. In these studies, the air was used for fluidization process in all parts of the DFB-CLC-SF reactor. The glass beads with similar parameters to oxygen carriers (OCs) used in the CLC process were utilized as an inventory. The fluidization conditions are controlled by using the sets of pressure sensors installed around the circulation loop. The experimental data acquired in the tests are further employed to the analysis of solids behavior in a cold model of the DFB-CLC-SF reactor. The main goal of these studies was to establish the conditions for smooth fluidization, which concurrently provide the required residence time of solids in both reactors that is one of the most crucial factors in the CLC process. It was found that the fluidizing gas velocity in reactors has a significant impact on solids behavior and the investigated parameters. However, what is the most important, it was confirmed that the operation condition of the DFB-CLC-SF reactor can be adjusted to meet the requirements resulting from the properties of OCs.


Fuel ◽  
2019 ◽  
Vol 253 ◽  
pp. 1605-1616 ◽  
Author(s):  
A.M. Mauerhofer ◽  
J. Fuchs ◽  
S. Müller ◽  
F. Benedikt ◽  
J.C. Schmid ◽  
...  

2019 ◽  
Vol 141 (7) ◽  
Author(s):  
Manuel Wuerth ◽  
Moritz Becker ◽  
Peter Ostermeier ◽  
Stephan Gleis ◽  
Hartmut Spliethoff

Thermochemical energy storage (TCES) represents one of the most promising energy storage technologies, currently investigated. It uses the heat of reaction of reversible reaction systems and stands out due to the high energy density of its storage materials combined with the possibility of long-term storage with little to no heat losses. Gas–solid reactions, in particular the reaction systems CaCO3/CaO, CaO/Ca(OH)2 and MgO/Mg(OH)2 are of key interest in current research. Until now, fixed bed reactors are the state of the art for TCES systems. However, fluidized bed reactors offer significant advantages for scale-up of the system: the improved heat and mass transfer allows for higher charging/discharging power, whereas the favorable, continuous operation mode enables a decoupling of storage power and capacity. Even though gas–solid fluidized beds are being deployed for wide range of industrial operations, the fluidization of cohesive materials, such as the aforementioned metal oxides/hydroxides, still represents a sparsely investigated field. The consequent lack of knowledge of physical, chemical, and technical parameters of the processes on hand is currently a hindering aspect for a proper design and scale-up of fluidized bed reactors for MW applications of TCES. Therefore, the experimental research at Technical University of Munich (TUM) focuses on a comprehensive approach to address this problem. Preliminary experimental work has been carried out on a fixed bed reactor to cover the topic of chemical cycle stability of storage materials. In order to investigate the fluidization behavior of the bulk material, a fluidized bed cold model containing a heat flux probe and operating at atmospheric conditions has been deployed. The experimental results have identified the heat input and output as the most influential aspect for both the operation and a possible scale-up of such a TCES system. The decisive parameter for the heat input and output is the heat transfer coefficient between immersed heat exchangers and the fluidized bed. This coefficient strongly depends on the quality of fluidization, which in turn is directly related to the geometry of the gas distributor plate. At TUM, a state-of-the-art pilot fluidized bed reactor is being commissioned to further investigate the aforementioned aspects. This reactor possesses an overall volume of 100 L with the expanded bed volume taking up 30 L. Two radiation furnaces (64 kW) are used to heat the reactor. The heat of reaction of the exothermal hydration reaction is removed by water, evaporating in a cooling coil, immersed in the fluidized bed. Fluidization is being achieved with a mixture of steam and nitrogen at operating temperatures of up to 700 °C and operating pressures between −1 and 6 bar(g). The particle size is in the range of d50 = 20 μm. While initial experiments on this reactor focus on optimal operating and material parameters, the long-term goal is to establish correlations for model design and scale-up purposes.


Fuel ◽  
2010 ◽  
Vol 89 (8) ◽  
pp. 1992-2000 ◽  
Author(s):  
A. Aho ◽  
N. Kumar ◽  
A.V. Lashkul ◽  
K. Eränen ◽  
M. Ziolek ◽  
...  

Fuel ◽  
2021 ◽  
Vol 288 ◽  
pp. 119575
Author(s):  
Nassim Bouchoul ◽  
Houcine Touati ◽  
Elodie Fourré ◽  
Jean-Marc Clacens ◽  
Catherine Batiot-Dupeyrat

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