scholarly journals Simulation of Conjugate Heat Transfer in Thermal Processes with Open Source CFD

2019 ◽  
Vol 3 (2) ◽  
pp. 59 ◽  
Author(s):  
Peter Renze ◽  
Kevin Akermann

A verification and validation study was performed using the open source computational fluid dynamics software package OpenFOAM version 6-dev for conjugate heat transfer problems. The test cases had a growing complexity starting from a simple steady state problem over unsteady heat transfer to more realistic engineering applications. First, a fin effectiveness study was performed. Then, the external convection at pipes and internal pipe heat transfer were investigated. The validity of the techniques was shown for each test case by comparing the simulation results with experimental and analytic data available in the literature. Finally, a simplified shell-and-tube heat exchanger was simulated to demonstrate how these methods can be applied to plant scale engineering problems.

2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Swanand Gaikwad ◽  
Ashish Parmar

AbstractHeat exchangers possess a significant role in energy transmission and energy generation in most industries. In this work, a three-dimensional simulation has been carried out of a shell and tube heat exchanger (STHX) consisting of segmental baffles. The investigation involves using the commercial code of ANSYS CFX, which incorporates the modeling, meshing, and usage of the Finite Element Method to yield numerical results. Much work is available in the literature regarding the effect of baffle cut and baffle spacing as two different entities, but some uncertainty pertains when we discuss the combination of these two parameters. This study aims to find an appropriate mix of baffle cut and baffle spacing for the efficient functioning of a shell and tube heat exchanger. Two parameters are tested: the baffle cuts at 30, 35, 40% of the shell-inside diameter, and the baffle spacing’s to fit 6,8,10 baffles within the heat exchanger. The numerical results showed the role of the studied parameters on the shell side heat transfer coefficient and the pressure drop in the shell and tube heat exchanger. The investigation shows an increase in the shell side heat transfer coefficient of 13.13% when going from 6 to 8 baffle configuration and a 23.10% acclivity for the change of six baffles to 10, for a specific baffle cut. Evidence also shows a rise in the pressure drop with an increase in the baffle spacing from the ranges of 44–46.79%, which can be controlled by managing the baffle cut provided.


1988 ◽  
Vol 110 (1) ◽  
pp. 54-59 ◽  
Author(s):  
A. Pignotti ◽  
P. I. Tamborenea

The thermal effectiveness of a TEMA E shell-and-tube heat exchanger, with one shell pass and an arbitrary number of tube passes, is determined under the usual symplifying assumptions of perfect transverse mixing of the shell fluid, no phase change, and temperature independence of the heat capacity rates and the heat transfer coefficient. A purely algebraic solution is obtained for the effectiveness as a function of the heat capacity rate ratio and the number of heat transfer units. The case with M shell passes and N tube passes is easily expressed in terms of the single-shell-pass case.


2017 ◽  
Vol 6 (4) ◽  
pp. 83 ◽  
Author(s):  
Gaurav Thakur ◽  
Gurpreet Singh

The thermal performance of shell and tube heat exchangers has been enhanced with the use of different techniques. Air bubble injection is one such promising and inexpensive technique that enhances the heat transfer characteristics inside shell and tube heat exchanger by creating turbulence in the flowing fluid. In this paper, experimental study on heat transfer characteristics of shell and tube heat exchanger was done with the injection of air bubbles at the tube inlet and throughout the tube with water based Al2O3 nanofluids i.e. (0.1%v/v and 0.2%v/v). The outcomes obtained for both the concentrations at two distinct injection points were compared with the case when air bubbles were not injected. The outcomes revealed that the heat transfer characteristics enhanced with nanoparticles volumetric concentration and the air bubble injection. The case where air bubbles were injected throughout the tube gave maximum enhancement followed by the cases of injection of air bubbles at the tube inlet and no air bubble injection. Besides this, water based Al2O3 nanofluid with 0.2%v/v of Al2O3 nanoparticles gave more enhancement than Al2O3nanofluid with 0.1%v/v of Al2O3 nanoparticles as the enhancement in the heat transfer characteristics is directly proportional to the volumetric concentration of nanoparticles in the base fluid. The heat transfer rate showed an enhancement of about 25-40% and dimensionless exergy loss showed an enhancement of about 33-43% when air bubbles were injected throughout the tube. Moreover, increment in the heat transfer characteristics was also found due to increase in the temperature of the hot fluid keeping the flow rate of both the heat transfer fluids constant.


2018 ◽  
Vol 2018 ◽  
pp. 1-18
Author(s):  
Muhammad Ishaq ◽  
Khalid Saifullah Syed ◽  
Zafar Iqbal ◽  
Ahmad Hassan

A DG-FEM based numerical investigation has been performed to explore the influence of the various geometric configurations on the thermal performance of the conjugate heat transfer analysis in the triangular finned double pipe heat exchanger. The computed results dictate that Nusselt number in general rises with values of the conductivity ratio of solid and fluid, for the specific configuration parameters considered here. However, the performance of these parameters shows strong influence on the conductivity ratio. Consequently, these parameters must be selected in consideration of the thermal resistance, for better design of heat exchanger.


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