scholarly journals Mechanical Fault Diagnosis of a DC Motor Utilizing United Variational Mode Decomposition, SampEn, and Random Forest-SPRINT Algorithm Classifiers

Entropy ◽  
2019 ◽  
Vol 21 (5) ◽  
pp. 470
Author(s):  
Zijian Guo ◽  
Mingliang Liu ◽  
Huabin Qin ◽  
Bing Li

Traditional fault diagnosis methods of DC (direct current) motors require establishing accurate mathematical models, effective state and parameter estimations, and appropriate statistical decision-making methods. However, these preconditions considerably limit traditional motor fault diagnosis methods. To address this issue, a new mechanical fault diagnosis method was proposed. Firstly, the vibration signals of motors were collected by the designed acquisition system. Subsequently, variational mode decomposition (VMD) was adopted to decompose the signal into a series of intrinsic mode functions and extract the characteristics of the vibration signals based on sample entropy. Finally, a united random forest improvement based on a SPRINT algorithm was employed to identify vibration signals of rotating machinery, and each branch tree was trained by applying different bootstrap sample sets. As the results reveal, the proposed fault diagnosis method is featured with good generalization performance, as the recognition rate of samples is more than 90%. Compared with the traditional neural network, data-heavy parameter optimization processes are avoided in this method. Therefore, the VMD-SampEn-RF-based method proposed in this paper performs well in fault diagnosis of DC motors, providing new ideas for future fault diagnoses of rotating machinery.

2017 ◽  
Vol 2017 ◽  
pp. 1-12 ◽  
Author(s):  
Yuan Xie ◽  
Tao Zhang

The analysis of vibration signals has been a very important technique for fault diagnosis and health management of rotating machinery. Classic fault diagnosis methods are mainly based on traditional signal features such as mean value, standard derivation, and kurtosis. Signals still contain abundant information which we did not fully take advantage of. In this paper, a new approach is proposed for rotating machinery fault diagnosis with feature extraction algorithm based on empirical mode decomposition (EMD) and convolutional neural network (CNN) techniques. The fundamental purpose of our newly proposed approach is to extract distinguishing features. Frequency spectrum of the signal obtained through fast Fourier transform process is trained in a designed CNN structure to extract compressed features with spatial information. To solve the nonstationary characteristic, we also apply EMD technique to the original vibration signals. EMD energy entropy is calculated using the first few intrinsic mode functions (IMFs) which contain more energy. With features extracted from both methods combined, classification models are trained for diagnosis. We carried out experiments with vibration data of 52 different categories under different machine conditions to test the validity of the approach, and the results indicate it is more accurate and reliable than previous approaches.


Author(s):  
Chao Zhang ◽  
Zhongxiao Peng ◽  
Shuai Chen ◽  
Zhixiong Li ◽  
Jianguo Wang

During the operation process of a gearbox, the vibration signals can reflect the dynamic states of the gearbox. The feature extraction of the vibration signal will directly influence the accuracy and effectiveness of fault diagnosis. One major challenge associated with the extraction process is the mode mixing, especially under such circumstance of intensive frequency. A novel fault diagnosis method based on frequency-modulated empirical mode decomposition is proposed in this paper. Firstly, several stationary intrinsic mode functions can be obtained after the initial vibration signal is processed using frequency-modulated empirical mode decomposition method. Using the method, the vibration signal feature can be extracted in unworkable region of the empirical mode decomposition. The method has the ability to separate such close frequency components, which overcomes the major drawback of the conventional methods. Numerical simulation results showed the validity of the developed signal processing method. Secondly, energy entropy was calculated to reflect the changes in vibration signals in relation to faults. At last, the energy distribution could serve as eigenvector of support vector machine to recognize the dynamic state and fault type of the gearbox. The analysis results from the gearbox signals demonstrate the effectiveness and veracity of the diagnosis approach.


Entropy ◽  
2020 ◽  
Vol 22 (9) ◽  
pp. 995 ◽  
Author(s):  
Tao Liang ◽  
Hao Lu

Aiming at the problem that it is difficult to extract fault features from the nonlinear and non-stationary vibration signals of wind turbine rolling bearings, which leads to the low diagnosis and recognition rate, a feature extraction method based on multi-island genetic algorithm (MIGA) improved variational mode decomposition (VMD) and multi-features is proposed. The decomposition effect of the VMD method is limited by the number of decompositions and the selection of penalty factors. This paper uses MIGA to optimize the parameters. The improved VMD method is used to decompose the vibration signal into a number of intrinsic mode functions (IMF), and a group of components containing the most information is selected through the Holder coefficient. For these components, multi-features based on Renyi entropy feature, singular value feature, and Hjorth parameter feature are extracted as the final feature vector, which is input to the classifier to realize the fault diagnosis of rolling bearing. The experimental results prove that the proposed method can more effectively extract the fault characteristics of rolling bearings. The fault diagnosis model based on this method can accurately identify bearing signals of 16 different fault types, severity, and damage points.


Entropy ◽  
2020 ◽  
Vol 22 (7) ◽  
pp. 739
Author(s):  
Chunguang Zhang ◽  
Yao Wang ◽  
Wu Deng

It is difficult to extract the fault signal features of locomotive rolling bearings and the accuracy of fault diagnosis is low. In this paper, a novel fault diagnosis method based on the optimized variational mode decomposition (VMD) and resonance demodulation technology, namely GNVRFD, is proposed to realize the fault diagnosis of locomotive rolling bearings. In the proposed GNVRFD method, the genetic algorithm and nonlinear programming are combined to design a novel parameter optimization algorithm to adaptively optimize the two parameters of the VMD. Then the optimized VMD is employed to decompose the collected vibration signal into a series of intrinsic mode functions (IMFs), and the kurtosis value of each IMF is calculated, respectively. According to the principle of maximum value, two most sensitive IMF components are selected to reconstruct the vibration signal. The resonance demodulation technology is used to decompose the reconstructed vibration signal in order to obtain the envelope spectrum, and the fault frequency of locomotive rolling bearings is effectively obtained. Finally, the actual data of rolling bearings is selected to testify the effectiveness of the proposed GNVRFD method. The experiment results demonstrate that the proposed GNVRFD method can more accurately and effectively diagnose the fault of locomotive rolling bearings by comparing with other fault diagnosis methods.


2012 ◽  
Vol 246-247 ◽  
pp. 37-42
Author(s):  
Wei Dong Liu ◽  
Hu Sheng Wu

According to the non-stationarity characteristics of the vibration signals from reciprocating machinery,a fault diagnosis method based on empirical mode decomposition,Lempel-Ziv complexity and support vector machine(SVM) is proposed.Firstly,the vibration signals were decomposed into a finite number of intrinsic mode functions(IMF), then choosed some IMF components with the criteria of mutual correlation coefficient between IMF components and denoised signal.Thirdly the complexity feature of each IMF component was calculated as faulty eigenvector and served as input of SVM classifier so that the faults of machine are classified.Practical experimental data is used to verify this method,and the diagnosis results and comparative tests fully validate its effectiveness and generalization abilities.


2013 ◽  
Vol 694-697 ◽  
pp. 1151-1154
Author(s):  
Wen Bin Zhang ◽  
Ya Song Pu ◽  
Jia Xing Zhu ◽  
Yan Ping Su

In this paper, a novel fault diagnosis method for gear was approached based on morphological filter, ensemble empirical mode decomposition (EEMD), sample entropy and grey incidence. Firstly, in order to eliminate the influence of noises, the line structure element was selected for morphological filter to denoise the original signal. Secondly, denoised vibration signals were decomposed into a finite number of stationary intrinsic mode functions (IMF) and some containing the most dominant fault information were calculated the sample entropy. Finally, these sample entropies could serve as the feature vectors, the grey incidence of different gear vibration signals was calculated to identify the fault pattern and condition. Practical results show that this method can be used in gear fault diagnosis effectively.


2010 ◽  
Vol 439-440 ◽  
pp. 658-663 ◽  
Author(s):  
Jiang Tao Huang ◽  
Xiao Wen Cao ◽  
Wu Jin Li

Rolling bearings are vital elements in rotating machinery and vibration signal is a kind of effective mean to characterize the status of rolling bearing fault. This paper presents a novel intelligent method for fault diagnosis based on empirical mode decomposition, fractal feature parameter extracting and orthogonal quadratic discriminant function classifier. The new method consists of three steps. Firstly, with investigating the feature of impact fault in vibration signals, the raw vibration signals are decomposed into intrinsic mode functions by empirical mode decomposition. Secondly, using the method of time sequences fractal dimension calculating, fractal feature parameters are extracted from intrinsic mode functions. Then, each raw signal sample has a feature set. Finally, training set and testing set are inputted into the orthogonal quadratic discriminant function model in the classification phase to identify different abnormal cases. The proposed method is applied to the fault diagnosis of rolling element bearing, and the test results indicate that the novel intelligent diagnosis method is sensitive to fault severity and capable of fault detection and fault diagnosis.


2009 ◽  
Vol 16 (1) ◽  
pp. 89-98 ◽  
Author(s):  
Junsheng Cheng ◽  
Dejie Yu ◽  
Jiashi Tang ◽  
Yu Yang

Targeting the characteristics that periodic impulses usually occur whilst the rotating machinery exhibits local faults and the limitations of singular value decomposition (SVD) techniques, the SVD technique based on empirical mode decomposition (EMD) is applied to the fault feature extraction of the rotating machinery vibration signals. The EMD method is used to decompose the vibration signal into a number of intrinsic mode functions (IMFs) by which the initial feature vector matrices could be formed automatically. By applying the SVD technique to the initial feature vector matrices, the singular values of matrices could be obtained, which could be used as the fault feature vectors of support vector machines (SVMs) classifier. The analysis results from the gear and roller bearing vibration signals show that the fault diagnosis method based on EMD, SVD and SVM can extract fault features effectively and classify working conditions and fault patterns of gears and roller bearings accurately even when the number of samples is small.


Sensors ◽  
2021 ◽  
Vol 21 (8) ◽  
pp. 2599
Author(s):  
Zhenbao Li ◽  
Wanlu Jiang ◽  
Sheng Zhang ◽  
Yu Sun ◽  
Shuqing Zhang

To address the problem that the faults in axial piston pumps are complex and difficult to effectively diagnose, an integrated hydraulic pump fault diagnosis method based on the modified ensemble empirical mode decomposition (MEEMD), autoregressive (AR) spectrum energy, and wavelet kernel extreme learning machine (WKELM) methods is presented in this paper. First, the non-linear and non-stationary hydraulic pump vibration signals are decomposed into several intrinsic mode function (IMF) components by the MEEMD method. Next, AR spectrum analysis is performed for each IMF component, in order to extract the AR spectrum energy of each component as fault characteristics. Then, a hydraulic pump fault diagnosis model based on WKELM is built, in order to extract the features and diagnose faults of hydraulic pump vibration signals, for which the recognition accuracy reached 100%. Finally, the fault diagnosis effect of the hydraulic pump fault diagnosis method proposed in this paper is compared with BP neural network, support vector machine (SVM), and extreme learning machine (ELM) methods. The hydraulic pump fault diagnosis method presented in this paper can diagnose faults of single slipper wear, single slipper loosing and center spring wear type with 100% accuracy, and the fault diagnosis time is only 0.002 s. The results demonstrate that the integrated hydraulic pump fault diagnosis method based on MEEMD, AR spectrum, and WKELM methods has higher fault recognition accuracy and faster speed than existing alternatives.


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