scholarly journals Application of Generalized Composite Multiscale Lempel–Ziv Complexity in Identifying Wind Turbine Gearbox Faults

Entropy ◽  
2021 ◽  
Vol 23 (11) ◽  
pp. 1372
Author(s):  
Xiaoan Yan ◽  
Daoming She ◽  
Yadong Xu ◽  
Minping Jia

Wind turbine gearboxes operate in harsh environments; therefore, the resulting gear vibration signal has characteristics of strong nonlinearity, is non-stationary, and has a low signal-to-noise ratio, which indicates that it is difficult to identify wind turbine gearbox faults effectively by the traditional methods. To solve this problem, this paper proposes a new fault diagnosis method for wind turbine gearboxes based on generalized composite multiscale Lempel–Ziv complexity (GCMLZC). Within the proposed method, an effective technique named multiscale morphological-hat convolution operator (MHCO) is firstly presented to remove the noise interference information of the original gear vibration signal. Then, the GCMLZC of the filtered signal was calculated to extract gear fault features. Finally, the extracted fault features were input into softmax classifier for automatically identifying different health conditions of wind turbine gearboxes. The effectiveness of the proposed method was validated by the experimental and engineering data analysis. The results of the analysis indicate that the proposed method can identify accurately different gear health conditions. Moreover, the identification accuracy of the proposed method is higher than that of traditional multiscale Lempel–Ziv complexity (MLZC) and several representative multiscale entropies (e.g., multiscale dispersion entropy (MDE), multiscale permutation entropy (MPE) and multiscale sample entropy (MSE)).

Entropy ◽  
2021 ◽  
Vol 24 (1) ◽  
pp. 36
Author(s):  
Xiaoan Yan ◽  
Yadong Xu ◽  
Daoming She ◽  
Wan Zhang

Variational auto-encoders (VAE) have recently been successfully applied in the intelligent fault diagnosis of rolling bearings due to its self-learning ability and robustness. However, the hyper-parameters of VAEs depend, to a significant extent, on artificial settings, which is regarded as a common and key problem in existing deep learning models. Additionally, its anti-noise capability may face a decline when VAE is used to analyze bearing vibration data under loud environmental noise. Therefore, in order to improve the anti-noise performance of the VAE model and adaptively select its parameters, this paper proposes an optimized stacked variational denoising autoencoder (OSVDAE) for the reliable fault diagnosis of bearings. Within the proposed method, a robust network, named variational denoising auto-encoder (VDAE), is, first, designed by integrating VAE and a denoising auto-encoder (DAE). Subsequently, a stacked variational denoising auto-encoder (SVDAE) architecture is constructed to extract the robust and discriminative latent fault features via stacking VDAE networks layer on layer, wherein the important parameters of the SVDAE model are automatically determined by employing a novel meta-heuristic intelligent optimizer known as the seagull optimization algorithm (SOA). Finally, the extracted latent features are imported into a softmax classifier to obtain the results of fault recognition in rolling bearings. Experiments are conducted to validate the effectiveness of the proposed method. The results of analysis indicate that the proposed method not only can achieve a high identification accuracy for different bearing health conditions, but also outperforms some representative deep learning methods.


Author(s):  
Zhaohong Yu ◽  
Cancan Yi ◽  
Xiangjun Chen ◽  
Tao Huang

Abstract Wind turbines usually operate in harsh environments and in working conditions of variable speed, which easily causes their key components such as gearboxes to fail. The gearbox vibration signal of a wind turbine has nonstationary characteristics, and the existing Time-Frequency (TF) Analysis (TFA) methods have some problems such as insufficient concentration of TF energy. In order to obtain a more apparent and more congregated Time-Frequency Representation (TFR), this paper proposes a new TFA method, namely Adaptive Multiple Second-order Synchrosqueezing Wavelet Transform (AMWSST2). Firstly, a short-time window is innovatively introduced on the foundation of classical Continuous Wavelet Transform (CWT), and the window width is adaptively optimized by using the center frequency and scale factor. After that, a smoothing process is carried out between different segments to eliminate the discontinuity and thus Adaptive Wavelet Transform (AWT) is generated. Then, on the basis of the theoretical framework of Synchrosqueezing Transform (SST) and accurate Instantaneous Frequency (IF) estimation by the utilization of second-order local demodulation operator, Adaptive Second-order Synchrosqueezing Wavelet Transform (AWSST2) is formed. Considering that the quality of actual time-frequency analysis is greatly disturbed by noise components, through performing multiple Synchrosqueezing operations, the congregation of TFR energy is further improved, and finally, the AMWSST2 algorithm studied in this paper is proposed. Since Synchrosqueezing operations are performed only in the frequency direction, this method AMWSST2 allows the signal to be perfectly reconstructed. For the verification of its effectiveness, this paper applies it to the processing of the vibration signal of the gearbox of a 750 kW wind turbine.


Author(s):  
Junyu Qi ◽  
Alexandre Mauricio ◽  
Konstantinos Gryllias

Abstract Under the pressure of climate change, renewable energy gradually replaces fossil fuels and plays nowadays a significant role in energy production. The O&M costs of wind turbines may easily reach up to 25% of the total leverised cost per kWh produced over the lifetime of the turbine for a new unit. Manufacturers and operators try to reduce O&M by developing new turbine designs and by adopting condition monitoring approaches. One of the most critical assembly of wind turbines is the gearbox. Gearboxes are designed to last till the end of asset's lifetime, according to the IEC 61400-4 standards but a recent study indicated that gearboxes might have to be replaced as early as 6.5 years. A plethora of sensor types and signal processing methodologies have been proposed in order to accurately detect and diagnose the presence of a fault but often the gearbox is equipped with a limited number of sensors and a simple global diagnostic indicator is demanded, being capable to detect globally various faults of different components. The scope of this paper is the application and comparison of a number of blind global diagnostic indicators which are based on Entropy, on Negentropy, on Sparsity and on Statistics. The performance of the indicators is evaluated on a wind turbine data set with two different bearing faults. Among the different diagnostic indicators Permutation entropy, Approximate entropy, Samples entropy, Fuzzy entropy, Conditional entropy and Wiener entropy achieve the best results detecting blindly the two failure events.


2013 ◽  
Vol 644 ◽  
pp. 312-316
Author(s):  
Chang Zheng Chen ◽  
Ping Ping Pan ◽  
Qiang Meng ◽  
Yan Ling Gu

The presence of irregularity in periodical vibration signals usually indicates the occurrence of wind turbine gearbox faults. Unfortunately, detecting the incipient faults is a difficult job because they are rather weak and often interfered by heavy noise and higher level macro-structural vibrations. Therefore, a proper signal processing method is necessary. We used the wavelet-based multifractal method to extract the impulsive features buried in noisy vibration signals. We first calculated the wavelet transform modulo maxima lines from the real vibration signals, then, obtained the singularity spectrum from the lines. The analysis results of the real signals showed that the proposed method can effectively extract weak fault features.


Author(s):  
Ruochen Liu ◽  
Hongfu Zuo ◽  
Jianzhong Sun ◽  
Ling Wang

The electrostatic sensing technique has been verified to be a viable method for tribo-contact monitoring under laboratory conditions in previous investigations. This paper reports on the evolution of electrostatic monitoring on a real oil-lubricated wind turbine gearbox, using a modified oil-line sensor. In a nominal test and a ramp-up test, features were extracted and the presence of debris can be detected. The permutation entropy was further introduced in an accelerated life test. It can accurately reflect the wear condition of the gearboxes and detect early faults earlier than conventional techniques, which also has a better sensitivity and performance degradation trend than time-domain features.


Author(s):  
Huageng Luo ◽  
Mingqi Luo ◽  
Shaobo Zhang

This paper summarizes the application of “synchronous sampling” technique in the digital domain to enhance the signal-to-noise ratio in detection of wind turbine gear and bearing damage signatures. In this technique, only a once-per-revolution Key Phaser or a low-count Encoder signal is required. High-count synchronous sampling is achieved by resampling in the digital domain. Implementation and demonstration of the aforementioned techniques are illustrated in two current wind turbine field operation examples. The improvement in the accuracy and precision of damage feature extractions is demonstrated.


2013 ◽  
Vol 644 ◽  
pp. 346-349
Author(s):  
Chang Zheng Chen ◽  
Yu Zhang ◽  
Quan Gu ◽  
Yan Ling Gu

It is difficult to obtain the obvious fault features of wind turbine, because the vibration signal of them are non-linear and non-stationary. To solve the problem, a multifractal analysis based on wavelet is presented in this research. The real signals of 1.5 MW wind turbine are studied by multifractal theory. The incipient fault features are extracted from the original signal. Using the Wavelet Transform Modulo Maxima Method, the multifractal was obtained. The results show that fault features of high rotational frequency of wind turbine are different from low rotational frequency, and the complexity of the vibration signals increases with the rotational frequency. These demonstrate the multifractal analysis is effective to extract the fault features of wind turbine generator.


2013 ◽  
Vol 281 ◽  
pp. 10-13 ◽  
Author(s):  
Xian You Zhong ◽  
Liang Cai Zeng ◽  
Chun Hua Zhao ◽  
Xian Ming Liu ◽  
Shi Jun Chen

Wind turbine gearbox is subjected to different sorts of failures, which lead to the increasement of the cost. A approach to fault diagnosis of wind turbine gearbox based on empirical mode decomposition (EMD) and teager kaiser energy operator (TKEO) is presented. Firstly, the original vibration signal is decomposed into a number of intrinsic mode functions (IMFs) using EMD. Then the IMF containing fault information is analyzed with TKEO, The experimental results show that EMD and TKEO can be used to effectively diagnose faults of wind turbine gearbox.


2017 ◽  
Vol 139 (3) ◽  
Author(s):  
Zhiyong Ma ◽  
Yibing Liu ◽  
Dameng Wang ◽  
Wei Teng ◽  
Andrew Kusiak

Bearing faults occur frequently in wind turbines, thus resulting in an unplanned downtime and economic loss. Vibration signal collected from a failing bearing exhibits modulation phenomenon and “cyclostationarity.” In this paper, the cyclostationary analysis is utilized to the vibration signal from the drive-end of the wind turbine generator. Fault features of the inner and outer race become visible in the frequency–cyclic frequency plane. Such fault signatures can not be produced by the traditional demodulation methods. Analysis results demonstrate effectiveness of the cyclostatonary analysis. The disassembled faulty bearing visualizes the fault.


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