scholarly journals Double-Layer Metal Foams for Further Heat Transfer Enhancement in a Channel: An Analytical Study

Energies ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 672
Author(s):  
Sinem Donmus ◽  
Moghtada Mobedi ◽  
Fujio Kuwahara

A local thermal non-equilibrium analysis of heat and fluid flow in a channel fully filled with aluminum foam is performed for three cases: (a) pore density of 5 PPI (pore per inch), (b) pore density of 40 PPI, and (c) two different layers of 5 and 40 PPI. The dimensionless forms of fully developed heat and fluid flow equations for the fluid phase and heat conduction equation for the solid phase are solved analytically. The effects of interfacial heat transfer coefficient and thermal dispersion conductivity are considered. Analytical expressions for temperature profile of solid and fluid phases, and also the channel Nusselt number (NuH) are obtained. The obtained results are discussed in terms of the channel-based Reynolds number (ReH) changing from 10 to 2000, and thickness ratio between the channel height and sublayers. The Nusselt number of the channel with 40 PPI is always greater than that of the 5 PPI channel. It is also greater than the channel with two-layer aluminum foams until a specific Reynolds number then the Nusselt number of the channel with two-layer aluminum foams becomes greater than the uniform channels due to the higher velocity in the outer region and considerable increase in thermal dispersion.

2002 ◽  
Vol 124 (4) ◽  
pp. 746-753 ◽  
Author(s):  
A. Nakayama ◽  
F. Kuwahara ◽  
T. Umemoto ◽  
T. Hayashi

A numerical experiment at a pore scale using a full set of Navier-Stokes and energy equations has been conducted to simulate laminar fluid flow and heat transfer through an anisotropic porous medium. A collection of square rods placed in an infinite two-dimensional space has been proposed as a numerical model of microscopic porous structure. The degree of anisotropy was varied by changing the transverse center-to-center distance with the longitudinal center-to-center distance being fixed. Extensive calculations were carried out for various sets of the macroscopic flow angle, Reynolds number and degree of anisotropy. The numerical results thus obtained were integrated over a space to determine the permeability tensor, Forchheimer tensor and directional interfacial heat transfer coefficient. It has been found that the principal axes of the permeability tensor (which controls the viscous drag in the low Reynolds number range) differ significantly from those of the Forchheimer tensor (which controls the form drag in the high Reynolds number range), The study also reveals that the variation of the directional interfacial heat transfer coefficient with respect to the macroscopic flow angle is analogous to that of the directional permeability. Simple subscale model equations for the permeability tensor, Forchheimer tensor and directional Nusselt number have been proposed for possible applications of VAT to investigate flow and heat transfer within complex heat and fluid flow equipment consisting of small scale elements.


Author(s):  
Zhaoqing Ke ◽  
Jian Pu ◽  
Jianhua Wang ◽  
Lei Wang ◽  
Zhiqiang Zhang ◽  
...  

The characteristics of fluid flow and heat transfer within a smooth three-pass channel of a real low pressure (LP) turbine blade have been investigated through experimental and numerical approaches. The serpentine channel consists of two inlet passes, two dividing walls, two 180 degree bends, twenty-five exits at the trailing edge, and two exits at the blade tip. In the experiments, purified water was used as working medium, the secondary flow patterns at five cross-sections were captured by a particle image velocimetry (PIV) system, the inlet Reynolds number was controlled by a turbine flow meter, and the mass flow rate ejected from each exit was measured by rotameters. Using the commercial software ANSYS CFX 13.0, numerical investigations were carried out. The practicability of four turbulence models, the SSG RSM, SST k-ω, RNG k-ε and standard k-ε models, were estimated. Through qualitative and quantitative comparisons of the secondary flow patterns, local velocity variation trends and mass flow rates between the experimental data and numerical results, the SSG RSM was selected as the most appropriate model in the following numerical investigations. Using ideal gas as working medium, the impacts of Reynolds numbers and rotation numbers on the heat transfer performances were numerically investigated. The numerical results predicted three interesting phenomena: 1) The locally averaged Nusselt number increases generally with the inlet Reynolds numbers. However, the increasing amplitude is significantly different from the correlation suggested by Dittus-Boelter, Nuo = 0.023Re0.8Pr0.4. The effect of the Reynolds number on the Nusselt number is substantially enhanced due to the serpentine channel design with two 180 degree-bends. The enhancement amplitude is described by two fitted coefficients based on Dittus-Boelter correlation. 2) Under a rotation condition, in the 1st and 3rd passes, the enhancement amplitude of the average Nusselt number on the pressure side (PS) is more significant than that on the suction side (SS), whereas in the 2nd pass, the enhancement amplitude on the PS is lower than that on the SS. 3) In the 3rd pass, a higher rotation number leads to a more uniform distribution of the local Nusselt number along the streamwise direction on both the PS and SS.


Author(s):  
Matthew McGarry ◽  
Antonio Campo ◽  
Darren L. Hitt

The use of vanes in grooved channels for heat transfer enhancement has received more attention in the recent years due to applications in heat exchangers and electronics cooling. The current work focuses on characterizing the vortex formation around heated elements in grooved channels with curved vanes. A computational model is developed to examine the effect that the vortices have on heat transfer and system performance for a range of Reynolds numbers of 100 to 800. These vortices explain the previously observed characteristics in system performance for geometries with the use of curved vanes. At a Reynolds number of 400 these vortices inhibit heat transfer and increase pressure drop in the channel, resulting in significant decreases in system performance.


2018 ◽  
Vol 240 ◽  
pp. 01025
Author(s):  
Muthukannan Marimuthu ◽  
Uthayakumar ◽  
Rajesh Kanna P ◽  
Paweł Ocłoń ◽  
Jan Taler ◽  
...  

The numerical solution solution is obtained for fluid flow and heat transfer in a confined impinging slot on a solid block with the presence of baffles. In order to consider the effect of baffle shape the rectangular and semi circular baffles are considered and for the effect for Reynolds number the Reynolds number is varied from 100 to 300 with the step of 50. The present study reveals the vital impact of Baffle shape and Reynolds number (Re) on the fluid flow and heat transfer characteristics over a wide range. It is finally added that the presence of baffle improves the Nusselt number. The Nusselt number increases with the increase of Reynolds number. The present study proved that, the primary peak of Nusselt number occurs nearer to the reattachment length. The secondary peak of Nusselt number occurs nearer to the baffle. It is observed that for semi circle baffle the velocity attains maximum one compared to rectangular baffle.


2019 ◽  
Vol 30 (7) ◽  
pp. 3827-3842
Author(s):  
Samer Ali ◽  
Zein Alabidin Shami ◽  
Ali Badran ◽  
Charbel Habchi

Purpose In this paper, self-sustained second mode oscillations of flexible vortex generator (FVG) are produced to enhance the heat transfer in two-dimensional laminar flow regime. The purpose of this study is to determine the critical Reynolds number at which FVG becomes more efficient than rigid vortex generators (RVGs). Design/methodology/approach Ten cases were studied with different Reynolds numbers varying from 200 to 2,000. The Nusselt number and friction coefficients of the FVG cases are compared to those of RVG and empty channel at the same Reynolds numbers. Findings For Reynolds numbers higher than 800, the FVG oscillates in the second mode causing a significant increase in the velocity gradients generating unsteady coherent flow structures. The highest performance was obtained at the maximum Reynolds number for which the global Nusselt number is improved by 35.3 and 41.4 per cent with respect to empty channel and rigid configuration, respectively. Moreover, the thermal enhancement factor corresponding to FVG is 72 per cent higher than that of RVG. Practical implications The results obtained here can help in the design of novel multifunctional heat exchangers/reactors by using flexible tabs and inserts instead of rigid ones. Originality/value The originality of this paper is the use of second mode oscillations of FVG to enhance heat transfer in laminar flow regime.


2015 ◽  
Vol 813-814 ◽  
pp. 685-689
Author(s):  
M. Vijay Anand Marimuthu ◽  
B. Venkatraman ◽  
S. Kandhasamy

This paper investigates the performance and characteristics of saw tooth shape micro channel in the theoretical level. If the conduct area of the nano fluid increases the heat transfer also increases. The performance curve has drawn Reynolds number against nusselt number, heat transfer co efficient. Pressure drop plays an important role in this device. If pressure drop is high the heat transfer increases. The result in this experiment shows clearly that the heat transfer is optimized.


2012 ◽  
Vol 135 (1) ◽  
Author(s):  
C. Neil Jordan ◽  
Lesley M. Wright

An alternative to ribs for internal heat transfer enhancement of gas turbine airfoils is dimpled depressions. Relative to ribs, dimples incur a reduced pressure drop, which can increase the overall thermal performance of the channel. This experimental investigation measures detailed Nusselt number ratio distributions obtained from an array of V-shaped dimples (δ/D = 0.30). Although the V-shaped dimple array is derived from a traditional hemispherical dimple array, the V-shaped dimples are arranged in an in-line pattern. The resulting spacing of the V-shaped dimples is 3.2D in both the streamwise and spanwise directions. A single wide wall of a rectangular channel (AR = 3:1) is lined with V-shaped dimples. The channel Reynolds number ranges from 10,000–40,000. Detailed Nusselt number ratios are obtained using both a transient liquid crystal technique and a newly developed transient temperature sensitive paint (TSP) technique. Therefore, the TSP technique is not only validated against a baseline geometry (smooth channel), but it is also validated against a more established technique. Measurements indicate that the proposed V-shaped dimple design is a promising alternative to traditional ribs or hemispherical dimples. At lower Reynolds numbers, the V-shaped dimples display heat transfer and friction behavior similar to traditional dimples. However, as the Reynolds number increases to 30,000 and 40,000, secondary flows developed in the V-shaped concavities further enhance the heat transfer from the dimpled surface (similar to angled and V-shaped rib induced secondary flows). This additional enhancement is obtained with only a marginal increase in the pressure drop. Therefore, as the Reynolds number within the channel increases, the thermal performance also increases. While this trend has been confirmed with both the transient TSP and liquid crystal techniques, TSP is shown to have limited capabilities when acquiring highly resolved detailed heat transfer coefficient distributions.


2021 ◽  
Author(s):  
Matthew Searle ◽  
Arnab Roy ◽  
James Black ◽  
Doug Straub ◽  
Sridharan Ramesh

Abstract In this paper, experimental and numerical investigations of three variants of internal cooling configurations — dimples only, ribs only and ribs with dimples have been explored at process conditions (96°C and 207bar) with sCO2 as the coolant. The designs were chosen based on a review of advanced internal cooling features typically used for air-breathing gas turbines. The experimental study described in this paper utilizes additively manufactured square channels with the cooling features over a range of Reynolds number from 80,000 to 250,000. Nusselt number is calculated in the experiments utilizing the Wilson Plot method and three heat transfer characteristics — augmentation in Nusselt number, friction factor and overall Thermal Performance Factor (TPF) are reported. To explore the effect of surface roughness introduced due to additive manufacturing, two baseline channel flow cases are considered — a conventional smooth tube and an additively manufactured square tube. A companion computational fluid dynamics (CFD) simulation is also performed for the corresponding cooling configurations reported in the experiments using the Reynolds Averaged Navier Stokes (RANS) based turbulence model. Both experimental and computational results show increasing Nusselt number augmentation as higher Reynolds numbers are approached, whereas prior work on internal cooling of air-breathing gas turbines predict a decay in the heat transfer enhancement as Reynolds number increases. Comparing cooling features, it is observed that the “ribs only” and “ribs with dimples” configurations exhibit higher Nusselt number augmentation at all Reynolds numbers compared to the “dimples only” and the “no features” configurations. However, the frictional losses are almost an order of magnitude higher in presence of ribs.


2016 ◽  
Vol 78 (10-2) ◽  
Author(s):  
Ahmadali Gholami ◽  
Mazlan A. Wahid ◽  
Hussein A. Mohammed ◽  
A. Saat ◽  
M. Y. M. Fairus ◽  
...  

Heat transfer augmentation and pressure loss penalty in the fin-and-tube compact heat exchangers (FTCHEs) with the corrugated shape as a special form of the fin are numerically investigated to improve heat transfer performance criteria in low Reynolds numbers. The corrugated fin as the newly design of fin pattern is presented in this study. The influence of applying corrugated design adjustments on the thermal and hydraulic characteristics of air flow are analyzed on the in-line tube arrangements. The performance of air-side heat transfer and fluid flow is investigated by numerical simulation for Reynolds number ranging from Re = 400 to 800 based on the tube collar diameter, with the corresponding frontal air velocity ranging from 0.35 to 0.72 m/s. The outcomes of simulation revealed that the corrugated fin could significantly improve the heat transfer augmentation of the FTCHEs with a moderate pressure loss penalty. The computational results indicated that some eddies were developed behind the fluted domain of corrugated finwhich produce some disruptions to fluid flow and enhance heat transfer compared with plain fin. The corrugated form of fins could enhance the thermal mixing of the fluid, delay the boundary layer separation, and reduce the size of the wake and the recirculation region behind tubes compared with the conventional form of the fin at the range of Reynolds number used in this study. In addition, the results showed that the average Nusselt number for the FTCHE with corrugated fin increased by 7.05–10.0% over the baseline case and the corresponding pressure loss decreased by 5.0–6.2%.


Author(s):  
Jin Xu ◽  
Jiaxu Yao ◽  
Pengfei Su ◽  
Jiang Lei ◽  
Junmei Wu ◽  
...  

Convective heat transfer enhancement and pressure loss characteristics in a wide rectangular channel (AR = 4) with staggered pin fin arrays are investigated experimentally. Six sets of pin fins with the same nominal diameter (Dn = 8mm) are tested, including: Circular, Elliptic, Oblong, Dropform, NACA and Lancet. The relative spanwise pitch (S/Dn = 2) and streamwise pitch (X/Dn = 4.5) are kept the same for all six sets. Same nominal diameter and arrangement guarantee the same blockage area in the channel for each set. Reynolds number based on channel hydraulic diameter is from 10000 to 70000 with an increment of 10000. Using thermochromic liquid crystal (R40C20W), heat transfer coefficients on bottom surface of the channel are achieved. The obtained friction factor, Nusselt number and overall thermal performance are compared with the previously published data from other groups. The averaged Nusselt number of Circular pin fins is the largest in these six pin fins under different Re. Though Elliptic has a moderate level of Nusselt number, its pressure loss is next to the lowest. Elliptic pin fins have pretty good overall thermal performance in the tested Reynolds number range. When Re>40000, Lancet has a same level of performance as Circular, but its pressure loss is much lower than Circular. These two types are both promising alternative configuration to Circular pin fin used in gas turbine blade.


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