scholarly journals Influences on the Fabrication of Diffractive Optical Elements by Injection Compression Molding

2018 ◽  
Vol 2 (1) ◽  
pp. 5 ◽  
Author(s):  
Marcel Roeder ◽  
Peter Schilling ◽  
Daniel Hera ◽  
Thomas Guenther ◽  
André Zimmermann
2020 ◽  
Vol 45 (5) ◽  
pp. 1184 ◽  
Author(s):  
Simon Ristok ◽  
Marcel Roeder ◽  
Simon Thiele ◽  
Mario Hentschel ◽  
Thomas Guenther ◽  
...  

Author(s):  
Yang Chen ◽  
Allen Y. Yi ◽  
Fritz Klocke ◽  
Guido Pongs

Recent advances in compression molding process offer a potential high volume precision net shape fabrication method for micro and diffractive glass optical elements. In this research, glass diffractive optical elements with lateral features in the order of 2 μm and a vertical height of about 500 nm were fabricated using glassy carbon molds and BK-7 optical glass material. Glassy carbon molds used in this research were fabricated with traditional cleanroom lithography and reactive ion etching process. Compression mold process was performed to duplicate the diffractive structures onto optical glass surface. Molded glass diffractive elements were studied using an atomic force microscope and a Veeco optical profilometer to evaluate the accuracy of replication and the capacity of the molding process. Different molding process parameters were tested to improve the molding process. The experimental results showed that the compression molding process is an effective alternative fabricating method for high volume, net shape and low cost glass diffractive optical elements.


2007 ◽  
Vol 364-366 ◽  
pp. 1211-1214 ◽  
Author(s):  
Chao Chang Arthur Chen ◽  
Shi Chi Kao

This research aimed to develop a novel two-stage micro injection compression molding (μ-ICM) process for fabrication of plastic diffractive optic elements (DOE). The DOE was designed with the spherical coefficients and the Fresnel lens. A piezo actuator was installed inside the mold plate for activating the mold insert for the second compression motion for micro ICM of the DOE lens. The first experiment proceeded to find the operation window of Fresnel lens and then compare the product weight of flat spherical lens by injection molding (IM), injection compression molding (ICM) and μ-ICM. The second experiment was to investigate the effectiveness of micro compression activated by the piezo actuator by the transfer ratio of grooves (TRG) of the DOE lens with spherical lens and Fresnel lens. Results showed that the μ-ICM of the DOE can obtain the highest TRG than that of IM and conventional ICM processes. Therefore, results of this research can be explored to related aspheric optical elements with micro features, such as fine lens used in the zoom lens of camera.


2019 ◽  
Vol 7 (2) ◽  
Author(s):  
M. Roeder ◽  
P. Schilling ◽  
K.-P. Fritz ◽  
T. Guenther ◽  
A. Zimmermann

The fabrication of microstructured polymer optics enables a multitude of new options in the design of technical optics. However, challenges arise along the varying process chains of mold insert fabrication, integration into molding tools, replication by means of injection compression molding and metrology. In order to study the effects, diffractive optical elements (DOE) and microlens arrays (MLA) are fabricated using two different process chains. DOEs are fabricated using a laser direct writing (LDW) based mold insert fabrication. The MLA mold insert is produced using ultra-precision milling (UP-milling). Both optical parts are replicated using injection compression molding. The occurring effects are discussed and the results show, that with complete process control high quality microstructured polymer optical parts can be produced and characterized.


2021 ◽  
Vol 11 (14) ◽  
pp. 6246
Author(s):  
Paweł Komorowski ◽  
Patrycja Czerwińska ◽  
Mateusz Kaluza ◽  
Mateusz Surma ◽  
Przemysław Zagrajek ◽  
...  

Recently, one of the most commonly discussed applications of terahertz radiation is wireless telecommunication. It is believed that the future 6G systems will utilize this frequency range. Although the exact technology of future telecommunication systems is not yet known, it is certain that methods for increasing their bandwidth should be investigated in advance. In this paper, we present the diffractive optical elements for the frequency division multiplexing of terahertz waves. The structures have been designed as a combination of a binary phase grating and a converging diffractive lens. The grating allows for differentiating the frequencies, while the lens assures separation and focusing at the finite distance. Designed structures have been manufactured from polyamide PA12 using the SLS 3D printer and verified experimentally. Simulations and experimental results are shown for different focal lengths. Moreover, parallel data transmission is shown for two channels of different carrier frequencies propagating in the same optical path. The designed structure allowed for detecting both signals independently without observable crosstalk. The proposed diffractive elements can work in a wide range of terahertz and sub-terahertz frequencies, depending on the design assumptions. Therefore, they can be considered as an appealing solution, regardless of the band finally used by the future telecommunication systems.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Alexander Goncharsky ◽  
Anton Goncharsky ◽  
Dmitry Melnik ◽  
Svyatoslav Durlevich

AbstractThis paper focuses on the development of flat diffractive optical elements (DOEs) for protecting banknotes, documents, plastic cards, and securities against counterfeiting. A DOE is a flat diffractive element whose microrelief, when illuminated by white light, forms a visual image consisting of several symbols (digits or letters), which move across the optical element when tilted. The images formed by these elements are asymmetric with respect to the zero order. To form these images, the microrelief of a DOE must itself be asymmetric. The microrelief has a depth of ~ 0.3 microns and is shaped with an accuracy of ~ 10–15 nm using electron-beam lithography. The DOEs developed in this work are securely protected against counterfeiting and can be replicated hundreds of millions of times using standard equipment meant for the mass production of relief holograms.


Author(s):  
Christian Kern ◽  
Uwe Speck ◽  
Rainer Riesenberg ◽  
Carina Reble ◽  
Georg Khazaka ◽  
...  

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