scholarly journals Fatigue Characteristic of Designed T-Type Specimen under Two-Step Repeating Variable Amplitude Load with Low-Amplitude Load below the Fatigue Limit

2021 ◽  
Vol 9 (2) ◽  
pp. 107
Author(s):  
Jin Gan ◽  
Di Sun ◽  
Hui Deng ◽  
Zhou Wang ◽  
Xiaoli Wang ◽  
...  

In order to investigate the non-linear fatigue cumulative damage of joints in ocean structural parts, one type of low carbon steel Q345D was employed to prepare designed T-type specimens, and a series of fatigue experiments were carried out on the specimens under two-step repeating variable amplitude loading condition. The chosen high cyclic loads were larger than the constant amplitude fatigue limit (CAFL) and the chosen low cyclic loads were below the CAFL. Firstly, the S-N curve of designed T-type specimen was obtained via different constant amplitude fatigue tests. Then, a series of two-step repeating variable load were carried out on designed T-type specimens with the aim of calculating the cumulative damage of specimen under the variable fatigue load. The discussions about non-linear fatigue cumulative damage of designed T-type specimens and the interaction effect between the high and low amplitude loadings on the fatigue life were carried out, and some meaningful conclusions were obtained according to the series of fatigue tests. The results show that fatigue cumulative damage of designed T-type specimens calculated based on Miner’s rule ranges from 0.513 to 1.756. Under the same cycle ratio, the cumulative damage increases with the increase of high cyclic stress, and at the same stress ratio, the cumulative damage increases linearly with the increase of cycle ratio. Based on the non-linear damage evaluation method, it is found that the load interaction effect between high and low stress loads exhibits different damage or strengthening effects with the change of stress ratio and cycle ratio.

Author(s):  
Jussi P. Solin

Strain controlled constant and variable amplitude fatigue tests for 316NG and Titanium stabilized stainless steels in low oxygen PWR waters were performed. The stabilized steel has been plant aged for 100 000 hours. Constant amplitude test results at 0,01 Hz sinusoidal straining comply with predicted lives according to the Fen approach for both materials. Spectrum straining both in air and in environment caused predicted life reduction factors (about 3) for the stabilized steel, but for the 316NG steel spectrum straining in environment resulted to a larger reduction in life.


2021 ◽  
Vol 63 (9) ◽  
pp. 805-810
Author(s):  
Çağrı İlhan ◽  
Rıza Gürbüz

Abstract The effect of chromic acid anodizing (CAA) surface treatment on 7050 T7451 aluminum alloy was presented in this study in terms of fatigue behavior. CAA is a treatment against corrosion by producing aluminum oxide layer (Al2O3) at the surface. However, fatigue performance of 7050 T7451 is affected by the coating. In this study, eight different CAA processes were examined with regard to etching stage of pre-treatments by using an alkaline etchant and/or acid etchants with various immersion times. Optical microscopic examinations were applied in order to determine pitting characteristics for the selection of CAA process parameters before fatigue tests. A CAA process was selected among eight processes in terms of pitting characteristics in order to apply fatigue specimens. Four fatigue test groups were determined to investigate bare condition of 7050 T7451 and sub-stages of the CAA particularly. Constant amplitude axial fatigue tests were conducted on specimens at 91 Hz at stress ratio (R) -1 until run-out criteria, which was 106 cycles. Fatigue life reduction was determined due to pretreatments of CAA. Fracture surfaces of the specimens were examined by scanning electron microscope (SEM) to investigate morphology and crack initiation sites.


1970 ◽  
Vol 185 (1) ◽  
pp. 339-351 ◽  
Author(s):  
D. J. White ◽  
J. Lewszuk

Push-pull fatigue tests have been made in constant amplitude loading and in narrow band random loading on fillet-welded cruciforms made from 3/8 in thick mild steel plate to B.S. 1501-151 Grade 28. The test frequency was 250 Hz, mean tensile stresses of 0, 5 and 10 tonf/in2were employed and tests were extended for endurances of up to 108cycles. Curves have been fitted to the S-N results using the relationship N( S — So)α= C and on the assumption that this may be extrapolated beyond 108cycles, curves showing the effect of mean stress are given for both constant amplitude loading and narrow band random loading for endurances up to 1012cycles. Suitable factors of safety should be applied to these stresses before use in design. For endurances beyond 107cycles, an increase in tensile mean stress from 0 to 10 tonf/in2reduced the fatigue strength by about 50 per cent in both constant amplitude loading and random loading. Reasonable agreement was found at all mean stresses between the experimental random loading S-N curves and those predicted using the constant amplitude results and the Palmgren-Miner cumulative damage hypothesis.


1995 ◽  
Vol 117 (3) ◽  
pp. 293-298 ◽  
Author(s):  
R. I. Stephens ◽  
C. D. Schrader ◽  
K. B. Lease

The objective of this research was to obtain and compare constant and variable amplitude fatigue behavior of AZ91E-T6 cast magnesium alloy in both an air and 3.5 percent NaCl aqueous corrosive environment. An additional objective was to determine if commonly used models that describe fatigue behavior and fatigue life are applicable to this material and test environment. Fatigue tests included constant amplitude strain-controlled low cycle fatigue with strain ratio, R, equal to 0, −1 and −2, Region II constant amplitude fatigue crack growth with load ratio, R, equal to 0.05 and 0.5 and variable amplitude fatigue tests using keyhole notched specimens. In all fatigue tests, the corrosion environment was significantly detrimental relative to the air environment. Mean strains influenced fatigue life only if accompanied by significant mean stress. The Morrow and Smith, Watson, and Topper mean stress models provided both accurate and inaccurate fatigue life calculations. Likewise, variable amplitude fatigue life calculations using the local strain approach and based upon the formation ofal mm crack at the keyhole notch were both accurate and fairly inaccurate depending on the specific model used.


2018 ◽  
Vol 188 ◽  
pp. 02011
Author(s):  
Ş. Hakan Atapek ◽  
Spiros G. Pantelakis ◽  
Apostolos N. Chamos ◽  
Gülşah Aktaş Çelik

The precipitation hardenable and non-toxic Cu-Ni-Si alloys are good alternatives to Cu-Be and Cu-Co-Ni-Be alloys due to their high strength and high conductivity that can be attained by not only alloying but also thermo-mechanical routes. In this study, the fractographic analysis was carried out to understand the fatigue failure of aged 2.55Ni-0.55Si-0.25Zr-0.25Cr (wt-%) alloy which is a member of Corson family. In fatigue tests, a constant amplitude loading was applied at a stress ratio (R = σmin/σmax) of -1 and different stress levels (400, 350, 200 and 175 MPa) were used. The fracture response of the alloy was discussed depending on the applied stress levels and microstructural features. It was concluded that (i) Ni,Zr-rich precipitates and Cr-rich precipitates at the grain boundaries caused crack nucleation at all stress levels and (ii) the interaction between Ni-rich silicides and dislocations at lower stress level resulted in localized shearing and fine striations.


Author(s):  
Yan-Hui Zhang ◽  
Stephen Maddox

In service the great majority of structures and components are subjected to stresses of variable amplitude (VA). The fatigue design of welded joints in such structures is based on fatigue data obtained under constant amplitude loading, used in conjunction with a cumulative damage rule to estimate the damage introduced by cycles of varying magnitude in the service stress history. There are two major concerns with fatigue design of deepwater steel catenary risers (SCRs): the validity of cumulative damage rule and the damaging effect of stresses below the constant amplitude fatigue limit (CAFL). It is known that SCRs can experience very high numbers of low stress cycles due to vortex induced vibration (VIV) with the result that the choice of method for accounting for the fatigue damage due to stresses below the constant amplitude fatigue limit can be highly significant in terms of the estimated fatigue life. These two fundamental issues have been addressed in a recent group sponsored project. By successfully establishing a loading spectrum representative of that experienced by risers and developing the testing procedures for VA loading using the resonance testing rigs, the fatigue performance of full-scale girth welded pipes under VA loading were investigated. These loading spectra had the same peak/maximum stress histograms but different minimum stresses. Many tests lasted over 108 cycles to investigate the fatigue damage of small stresses in these spectra. This paper describes the development of the method by which fatigue testing of full-scale girth welded pipes under VA loading had been successfully performed.


Author(s):  
Philippe P. Darcis ◽  
Israel Marines-Garcia ◽  
E. Aguilar ◽  
Eduardo A. Ruiz ◽  
Hector M. Quintanilla

Fatigue is normally the limiting design criterion for Steel Catenary Risers (SCRs) and it represents its major engineering challenge. As a consequence, design of this component generally trusts on a very good fatigue resistance. A common practice, widely adopted in oil recovery industry, is to certify that specific welding procedures have proper fatigue strength equal or better than the one adopted in design; such fatigue strength is commonly evaluated under constant amplitude loading. However, SCRs are subjected to complex loading spectrums which are characterized by a wide range of loading amplitudes induced by different sources that include the overall system response of the barge. Therefore, interest arises in verifying the component response to representative loading spectrums of the actual SCR in-service conditions and determining if actual riser components qualification, under constant amplitude loading, presents discrepancies with their resistance under in-service fatigue conditions. This situation has motivated full scale fatigue performance evaluation of SCR girth welds under constant and variable amplitude loading spectrums. The experimental approach was focused on estimating the damage introduced by loading cycles of various magnitudes. Constant and variable amplitude results were compared and the accuracy of Miner’s linear cumulative damage rule has been evaluated. The experimental approach was focused on estimating the damage introduced by loading cycles of various magnitudes. Constant and variable amplitude results have been compared and the accuracy of Miner’s linear cumulative damage rule [1] has been evaluated.


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