scholarly journals Analysis of Timing Effect on Flow Field and Pulsation in Vertical Axial Flow Pump

2021 ◽  
Vol 9 (12) ◽  
pp. 1429
Author(s):  
Fan Yang ◽  
Pengcheng Chang ◽  
Yao Yuan ◽  
Na Li ◽  
Rongsheng Xie ◽  
...  
Keyword(s):  
Flow Field ◽  
Flow Rate ◽  
Flow Condition ◽  
Pressure Pulsation ◽  
Guide Vane ◽  
Low Frequency ◽  
Axial Flow ◽  
Outlet Flow ◽  
Axial Flow Pump ◽  
Flow Pump

Vertical axial flow pump device has the characteristics of large flow and low head, which is widely used in pumping station projects with head of 3–9 m. In order to study the influence of the timing effect of the impeller relative flow channel and guide vane on the flow field and pulsation in the axial flow pump device, the whole flow channel of the vertical axial flow pump device was taken as the research object. The reliability of the numerical simulation was verified by physical model test. The flow field characteristics and pressure pulsation characteristics of the inlet and outlet regions of the impeller, the guide vane and the campaniform inlet conduit at different timing positions of the impeller under different flow rates were analyzed. The results show that the pressure coefficient distribution of the impeller inlet of the vertical axial flow pump device presents four high-pressure areas and four low-pressure areas with the rotation of the impeller. The pressure pulsation at the inlet and outlet of the impeller is mainly affected by the rotation of the impeller, and the main frequency is 4 times the rotation frequency amplitude of pressure pulsation decreases with the increase of flow rate. When the flow rate increased from 0.8 Qbep to 1.2 Qbep, the average velocity circulation at the guide vane outlet decreased by 12%; there is an obvious negative value region of the internal regularized helicity of the guide vane. When the flow rate increases from 0.8 Qbep to 1.2 Qbep, the amplitude of the pressure pulsation coefficient at the outlet of the guide vane decreases gradually, with a decrease of 94%. When the flow rate is 1.2 Qbep, the main frequency and the secondary frequency of the pressure pulsation are both low-frequency, with obvious low-frequency pulsation characteristics. Under the small flow condition of 0.8 Qbep, the outlet flow fluctuation of seven guide vane was 18.9% on average, and the flow variation of each guide vane was large. Under the optimal flow condition of 1.0 Qbep and large flow condition of 1.2 Qbep, the outlet flow fluctuation of 7 guide vane is 4.7% and 0.56% on average, and the flow change of each guide vane is stable. The outlet flow of the guide vane is mainly concentrated in two guide vane slots of the guide vane, and the flow ratios are 30.56%, 30.14% and 29.16% under three flow conditions, respectively. The research results provide a scientific basis for the optimization design and stable operation of vertical axial flow pump device.

scholarly journals Improvement of the Efficiency of the Axial-Flow Pump at Part Loads due to Installing Outlet Guide Vanes Mechanism

2016 ◽  
Vol 2016 ◽  
pp. 1-10 ◽  
Author(s):  
Fan Yang ◽  
Hao-ru Zhao ◽  
Chao Liu
Keyword(s):  
Prediction Model ◽  
Flow Rate ◽  
High Efficiency ◽  
Guide Vane ◽  
Axial Flow ◽  
Hydraulic Performance ◽  
Operating Conditions ◽  
Ann Model ◽  
Axial Flow Pump ◽  
Flow Pump

In order to investigate the influence of adjustable outlet guide vane on the hydraulic performance of axial-flow pump at part loads, the axial-flow pump with 7 different outlet guide vane adjustable angles was simulated based on the RNG k-ε turbulent model and Reynolds time-averaged equations. The Vector graphs of airfoil flow were analyzed in the different operating conditions for different adjustable angles of guide vane. BP-ANN prediction model was established about the effect of adjustable outlet guide vane on the hydraulic performance of axial-flow pump based on the numerical results. The effectiveness of prediction model was verified by theoretical analysis and numerical simulation. The results show that, with the adjustable angle of guide vane increasing along clockwise, the high efficiency area moves to the large flow rate direction; otherwise, that moves to the small flow rate direction. The internal flow field of guide vane is improved by adjusting angle, and the flow separation of tail and guide vane inlet ledge are decreased or eliminated, so that the hydraulic efficiency of pumping system will be improved. The prediction accuracy of BP-ANN model is 1%, which can meet the requirement of practical engineering.

Experimental study of flow field in interference area between impeller and guide vane of axial flow pump

2014 ◽  
Vol 26 (6) ◽  
pp. 894-901 ◽  
Author(s):  
Hua Zhang ◽  
Wei-dong Shi ◽  
Bin Chen ◽  
Qi-hua Zhang ◽  
Wei-dong Cao
Keyword(s):  
Experimental Study ◽  
Flow Field ◽  
Guide Vane ◽  
Axial Flow ◽  
Axial Flow Pump ◽  
Flow Pump

Performance Prediction and Experimental Verification of Axial Flow Pump Based on CFD

2012 ◽  
Vol 152-154 ◽  
pp. 1566-1571
Author(s):  
De Sheng Zhang ◽  
Guang Jian Zhang ◽  
Wei Dong Shi ◽  
Tong Tong Li
Keyword(s):  
Flow Field ◽  
Flow Rate ◽  
Performance Prediction ◽  
Prediction Error ◽  
Axial Flow ◽  
Maximum Error ◽  
Experimental Results ◽  
Complex Flow ◽  
Axial Flow Pump ◽  
Flow Pump

The full flow field numerical simulation of the axial-flow pump model is carried out to predict the pump performance based on RNG k-ε model and SIMPLE algorithm and the method of calculating head and efficiency. The numerical results show that the head and efficiency prediction curves have a good agreement with the experimental results. In the optimal operating condition, the prediction error of head is 0.04% and the efficiency error is 0.39% which could meet the requirements of engineering applications. The prediction error based on RNG k-ε turbulence model is larger in the off-design condition owing to the complex flow field of axial-flow pump. The predicted head is lower than the experimental results in the small flow rate conditions and its maximum error is 5.12%, while is higher than the experimental data in the large flow rate conditions and its maximum error is 17.39%. The conclusions will provide the basis and reference for the performance prediction of axial-flow pumps based on CFD.

scholarly journals Influence of Inlet Angle of Guide Vane on Hydraulic Performance of an Axial Flow Pump Based on CFD

2020 ◽  
Vol 2020 ◽  
pp. 1-16
Author(s):  
Lei Xu ◽  
Dongtao Ji ◽  
Wei Shi ◽  
Bo Xu ◽  
Weigang Lu ◽  
...  
Keyword(s):  
Working Conditions ◽  
Flow Rate ◽  
Guide Vane ◽  
Axial Flow ◽  
Hydraulic Performance ◽  
Hydraulic Loss ◽  
Rate Region ◽  
Axial Flow Pump ◽  
Inlet Angle ◽  
Flow Pump

Axial flow pump has been widely used in hydraulic engineering, agriculture engineering, water supply and sewerage works, and shipbuilding industry. In order to improve the hydraulic performance of pump under off-design working conditions, the influence of the inlet segment axial chord and inlet angle adjustment of the guide vane on the pump segment efficiency and flow filed was simulated by using the renormalization group (RNG) k − ε turbulent model based on the Reynolds-averaged Navier–Stokes equations. The results indicate that the inlet segment axial chord and inlet angle adjustment of guide vane have a strong influence on the pump segment efficiency. Considering the support function and hydraulic loss of the guide vane, the inlet segment axial chord is set to 0.25 times the axial chord of guide vane. On the basis of the inlet angle of the guide vane under design conditions, when the inlet segment angle is turned counterclockwise, the pump segment efficiency is improved in the lower flow rate region; moreover, the pump segment efficiency is improved in the larger flow rate region when the inlet segment angle is turned clockwise. As the conditions deviate from the design working conditions, the influence of the guide vane inlet angle on the pump segment efficiency increases. If the inlet segment angle is properly adjusted under off-design working conditions, the flow pattern in the guide vane is improved and the hydraulic loss is decreased, because the inlet segment angle matches with the flow direction of impeller outlet; consequently, the pump segment efficiency is increased.

scholarly journals Numerical Simulation and Experiment of the Effects of Blade Angle Deviation on the Hydraulic Characteristics and Pressure Pulsation of an Axial-Flow Pump

2021 ◽  
Vol 2021 ◽  
pp. 1-14
Author(s):  
Lijian Shi ◽  
Jun Zhu ◽  
Yao Yuan ◽  
Fangping Tang ◽  
Penglan Huang ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Pressure Pulsation ◽  
Low Frequency ◽  
Axial Flow ◽  
Stable Operation ◽  
Blade Angle ◽  
Angle Deviation ◽  
Axial Flow Pump ◽  
Pump Stations ◽  
Flow Pump

Inadequate blade angle adjustment or manufacturing errors will cause inconsistencies in the blade angle of an axial-flow pump. In this study, the hydrodynamic characteristics of an axial-flow pump with inconsistent blade angle are investigated by analyzing hydraulic performance and pressure pulsation. The analysis is conducted by performing a numerical simulation combined with a model test. Results show that, relative to the case without blade angle deviation, the case with blade angle deviation exhibits changes in the periodicity of the flow field in the impeller. Such changes result in uneven pressure changes in the impeller passage. The pressure pulsation induced by the blade angle deviation is mainly low-frequency pulsation; that is, it is twice the rotation frequency. The amplitude of the main frequency pulsation is 1.5–3 times that of the blade without angle deviation. This low frequency that dominates the whole pump device easily causes the vibration and weakens the safety and stability of the pump. The blade angle deviation exerts great influence on the unsteady characteristics. Hence, blade angle deviation seriously affects the safe and stable operation of axial-flow pumps and pump stations.

Internal Flow Mechanism of Axial-Flow Pump With Adjustable Guide Vanes

2013 ◽  
Author(s):  
Honggeng Zhu ◽  
Rentian Zhang ◽  
Bin Xi ◽  
Dapeng Hu
Keyword(s):  
Flow Rate ◽  
Axial Flow ◽  
Internal Flow ◽  
Flow Angle ◽  
Guide Vanes ◽  
Setting Angle ◽  
Pumping Efficiency ◽  
Outlet Flow ◽  
Axial Flow Pump ◽  
Flow Pump

Axial-flow pumps are widely used in many fields where low pumping head and large flow rate are required such as irrigation and drainage, flood control, bio-environmental protection and inter-basin water diversion. Conventional axial-flow pump diffuser is designed with post fixed guide vanes to eliminate circulation, diffuse water and decrease flow velocity while converting dynamic energy to pressure energy. Under designed flow rate the inlet setting angle of the fixed guide vanes is designed to be equal to the outlet flow angle of the impeller blades which is regarded to be the best operating condition. Under off-design conditions the outlet flow angle of the impeller blades does not match the inlet setting angle of guide vanes any more. As a result hydraulic losses are increased, flow separation appeared and vortex generated inside the diffuser, the operation conditions of pump is deteriorated, bringing in bad cavitation characteristics, more energy consumption and lower pumping efficiency. The proposal of Axial-flow pumps with adjustable guide vanes are put forward in this paper, in which the inlet setting angle of guide vanes can be adjusted to coordinate with the change of flow rate and impeller blade setting angle and guarantee the outlet flow angle of impeller blades matching the inlet setting angle of guide vanes. The three-dimensional time-averaged N-S equations, closed by the standard κ–ε turbulence model, are adopted to simulate the internal flow fields of axial-flow pumps with fixed and adjustable guide vanes, and their performances are predicted. The internal flow mechanism of an axial-flow pump with adjustable guide vanes is investigated, and computational fluid dynamics is adopted to simulate and analyze the internal flow fields. Computation results indicate that the value of the highest pumping efficiency is slight changed while the vane setting angle is adjusted when the inlet setting angles of blades are fixed and the setting angles of guide vanes are regulated. Under off-design conditions the flow conditions inside the diffuser of axial-flow pump with adjustable guide vanes can be improved, the hydraulic loss reduced and the pumping efficiency can be raised effectively.

scholarly journals Experimental investigation of pressure pulsation induced by the floor-attached vortex in an axial flow pump

2019 ◽  
Vol 11 (3) ◽  
pp. 168781401983870 ◽  
Author(s):  
Xijie Song ◽  
Chao Liu
Keyword(s):  
Time Domain ◽  
Pressure Pulsation ◽  
Guide Vane ◽  
Axial Flow ◽  
Characteristic Curves ◽  
Significant Difference ◽  
Axial Flow Pump ◽  
Attached Vortex ◽  
The Time Domain ◽  
Flow Pump

The pressure pulsation test in an axial flow pump with and without the floor-attached vortex was performed. Pressure sensors were mounted on the impeller inlet section and impeller outlet section and guide vane section outlet of the axial flow pump. The investigations showed that the pressure pulsation in the axial flow pump was mainly affected by the impeller rotation. The time-domain characteristic curves of the pressure pulsation at the impeller inlet and outlet changed the most at different periods when the floor-attached vortex appeared in the pump sump. There was no significant difference between the time-domain characteristic curves of the pressure pulsation with and without the floor-attached vortex at the guide vane outlet. The pressure pulsation induced by the floor-attached vortex was a low-frequency pulsation of 2.12 Hz, which fluctuates periodically with time in the form of a trigonometric function. The pressure pulsation amplitudes with the floor-attached vortex were larger than those without the floor-attached vortex. The floor-attached vortex mainly affected the pressure pulsation in the impeller and had less influence on the pressure pulsation at the guide vane outlet due to the rectifying effect of the guide vane.

Flow Measurement at Partial Flow Rate With LDV Around Rear Rotor of Contra-Rotating Axial Flow Pump

2007 ◽  
Author(s):  
Shuichi Yamashita ◽  
Satoshi Watanabe ◽  
Kusuo Okuma ◽  
Kyota Shirasawa ◽  
Akinori Furukawa
Keyword(s):  
Flow Field ◽  
Flow Rate ◽  
Flow Measurement ◽  
Axial Flow ◽  
Internal Flow ◽  
Stable Operation ◽  
Pressure Measurements ◽  
Specific Speed ◽  
Axial Flow Pump ◽  
Flow Pump

An application of contra-rotating rotors, in which a rear rotor is employed in tandem with a front one and these rotors rotate in the opposite direction each other, has been proposed against a demand for developing higher specific speed axial flow pump. The internal flow field of pump should be considered in the design for higher performance and more stable operation. The flow field in contra-rotating axial flow pump was measured with LDV and wall pressure measurements. In the present paper, the experimental results are shown and the flow behaviors would be discussed.

scholarly journals Numerical Study on Pressure Pulsation in a Slanted Axial-Flow Pump Device under Partial Loads

Processes ◽  
2021 ◽  
Vol 9 (8) ◽  
pp. 1404
Author(s):  
Fan Yang ◽  
Pengcheng Chang ◽  
Wenzhu Hu ◽  
Beibei Mao ◽  
Chao Liu ◽  
...  
Keyword(s):  
Pressure Fluctuation ◽  
Pressure Pulsation ◽  
Low Frequency ◽  
Axial Flow ◽  
Flow Channel ◽  
Monitoring Point ◽  
Inlet Flow ◽  
Main Frequency ◽  
Axial Flow Pump ◽  
Flow Pump

The 30° slanted axial-flow pump device is widely used in agricultural irrigation and urban drainage in plains areas of China. However, during the actual operation process, the 30° slanted axial-flow pump device is prone to vibration, noise, cracks in the blades, and other phenomena that affect the safe and stable operation of the pump device. In order to analyze the flow pressure pulsation characteristics of the 30° slanted axial-flow pump device under different flow conditions, the time–frequency domain analysis method was used to analyze the pressure pulsation of each flow structure of the 30° slanted axial-flow pump device. The results showed that the internal pulsation law of the elbow oblique inlet flow channel is similar. At the 1.2 Qbep condition, the amplitude fluctuation of the pressure pulsation was small, and the main frequency is 4 times the rotating frequency. The monitoring points at the outlet of the elbow oblique inlet flow channel were affected by the impeller rotation, and the pressure pulsation amplitude was larger than that inside the elbow oblique inlet flow channel. The pressure fluctuation of each monitoring point at the inlet surface of the impeller was affected by the number of blades. There were four peaks and four valleys, and the main frequency was 4 times the rotating frequency. The amplitude of pressure fluctuation increased gradually from the hub to the rim. The main frequency of pressure fluctuation at each monitoring point of the impeller outlet surface was 4 times of the rotating frequency, and the low frequency was rich. The amplitude of pressure fluctuation was significantly lower than that of the impeller inlet. With the increase of flow rate, the peak fluctuation of pressure coefficient decreased gradually, and the amplitude of pressure fluctuation tended to be stable. Under 0.8 Qbep and 1.0 Qbep conditions, the large fluctuation of the pressure fluctuation amplitude on the outlet surface of the guide vane was mainly affected by the low-frequency fluctuation. Under the 1.2 Qbep condition, the pressure fluctuation amplitude changed periodically.

Influence of Vane Number on the Performance of Axial-Flow Pump Under Low-Flow-Rate Conditions

2013 ◽  
Author(s):  
Can Kang ◽  
Qifeng Huang ◽  
Yunxiao Li
Keyword(s):  
Energy Dissipation ◽  
Flow Rate ◽  
Low Frequency ◽  
Axial Flow ◽  
Low Flow ◽  
Fast Fourier Transformation ◽  
Rotor Stator Interaction ◽  
Dimensional Parameters ◽  
Axial Flow Pump ◽  
Flow Pump

In order to further probe the relations between hydraulic features and instantaneous vibration of impeller pump, an axial flow pump designed with different combination schemes of rotor and stator is numerically investigated. Vane numbers of 5, 7 and 9 are separately adopted to match the same impeller with 4 blades. Attentions are paid on the pump’s performance under low flow rates. Saddle-shaped performance curves are proved during the three pumps’ operation with the variation of flow rate. With pre-defined non-dimensional parameters, distributions of axial velocity near the impeller and vane are described. Pressure waves and wake in the region between impeller and vane influence significantly the turbulent flow patterns and energy dissipation. Typical frequencies achieved through fast Fourier transformation of fluctuating pressures also indicate that the emergence of low-frequency components and energy dissipation in the rotor-stator interaction (RSI) region arouse more non-deterministic factors of hydraulic excitation.

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