scholarly journals Numerical Simulation and Experiment of the Effects of Blade Angle Deviation on the Hydraulic Characteristics and Pressure Pulsation of an Axial-Flow Pump

2021 ◽  
Vol 2021 ◽  
pp. 1-14
Author(s):  
Lijian Shi ◽  
Jun Zhu ◽  
Yao Yuan ◽  
Fangping Tang ◽  
Penglan Huang ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Pressure Pulsation ◽  
Low Frequency ◽  
Axial Flow ◽  
Stable Operation ◽  
Blade Angle ◽  
Angle Deviation ◽  
Axial Flow Pump ◽  
Pump Stations ◽  
Flow Pump

Inadequate blade angle adjustment or manufacturing errors will cause inconsistencies in the blade angle of an axial-flow pump. In this study, the hydrodynamic characteristics of an axial-flow pump with inconsistent blade angle are investigated by analyzing hydraulic performance and pressure pulsation. The analysis is conducted by performing a numerical simulation combined with a model test. Results show that, relative to the case without blade angle deviation, the case with blade angle deviation exhibits changes in the periodicity of the flow field in the impeller. Such changes result in uneven pressure changes in the impeller passage. The pressure pulsation induced by the blade angle deviation is mainly low-frequency pulsation; that is, it is twice the rotation frequency. The amplitude of the main frequency pulsation is 1.5–3 times that of the blade without angle deviation. This low frequency that dominates the whole pump device easily causes the vibration and weakens the safety and stability of the pump. The blade angle deviation exerts great influence on the unsteady characteristics. Hence, blade angle deviation seriously affects the safe and stable operation of axial-flow pumps and pump stations.

scholarly journals Numerical Study on Pressure Pulsation in a Slanted Axial-Flow Pump Device under Partial Loads

Processes ◽  
2021 ◽  
Vol 9 (8) ◽  
pp. 1404
Author(s):  
Fan Yang ◽  
Pengcheng Chang ◽  
Wenzhu Hu ◽  
Beibei Mao ◽  
Chao Liu ◽  
...  
Keyword(s):  
Pressure Fluctuation ◽  
Pressure Pulsation ◽  
Low Frequency ◽  
Axial Flow ◽  
Flow Channel ◽  
Monitoring Point ◽  
Inlet Flow ◽  
Main Frequency ◽  
Axial Flow Pump ◽  
Flow Pump

The 30° slanted axial-flow pump device is widely used in agricultural irrigation and urban drainage in plains areas of China. However, during the actual operation process, the 30° slanted axial-flow pump device is prone to vibration, noise, cracks in the blades, and other phenomena that affect the safe and stable operation of the pump device. In order to analyze the flow pressure pulsation characteristics of the 30° slanted axial-flow pump device under different flow conditions, the time–frequency domain analysis method was used to analyze the pressure pulsation of each flow structure of the 30° slanted axial-flow pump device. The results showed that the internal pulsation law of the elbow oblique inlet flow channel is similar. At the 1.2 Qbep condition, the amplitude fluctuation of the pressure pulsation was small, and the main frequency is 4 times the rotating frequency. The monitoring points at the outlet of the elbow oblique inlet flow channel were affected by the impeller rotation, and the pressure pulsation amplitude was larger than that inside the elbow oblique inlet flow channel. The pressure fluctuation of each monitoring point at the inlet surface of the impeller was affected by the number of blades. There were four peaks and four valleys, and the main frequency was 4 times the rotating frequency. The amplitude of pressure fluctuation increased gradually from the hub to the rim. The main frequency of pressure fluctuation at each monitoring point of the impeller outlet surface was 4 times of the rotating frequency, and the low frequency was rich. The amplitude of pressure fluctuation was significantly lower than that of the impeller inlet. With the increase of flow rate, the peak fluctuation of pressure coefficient decreased gradually, and the amplitude of pressure fluctuation tended to be stable. Under 0.8 Qbep and 1.0 Qbep conditions, the large fluctuation of the pressure fluctuation amplitude on the outlet surface of the guide vane was mainly affected by the low-frequency fluctuation. Under the 1.2 Qbep condition, the pressure fluctuation amplitude changed periodically.

scholarly journals Analysis of Timing Effect on Flow Field and Pulsation in Vertical Axial Flow Pump

2021 ◽  
Vol 9 (12) ◽  
pp. 1429
Author(s):  
Fan Yang ◽  
Pengcheng Chang ◽  
Yao Yuan ◽  
Na Li ◽  
Rongsheng Xie ◽  
...  
Keyword(s):  
Flow Field ◽  
Flow Rate ◽  
Flow Condition ◽  
Pressure Pulsation ◽  
Guide Vane ◽  
Low Frequency ◽  
Axial Flow ◽  
Outlet Flow ◽  
Axial Flow Pump ◽  
Flow Pump

Vertical axial flow pump device has the characteristics of large flow and low head, which is widely used in pumping station projects with head of 3–9 m. In order to study the influence of the timing effect of the impeller relative flow channel and guide vane on the flow field and pulsation in the axial flow pump device, the whole flow channel of the vertical axial flow pump device was taken as the research object. The reliability of the numerical simulation was verified by physical model test. The flow field characteristics and pressure pulsation characteristics of the inlet and outlet regions of the impeller, the guide vane and the campaniform inlet conduit at different timing positions of the impeller under different flow rates were analyzed. The results show that the pressure coefficient distribution of the impeller inlet of the vertical axial flow pump device presents four high-pressure areas and four low-pressure areas with the rotation of the impeller. The pressure pulsation at the inlet and outlet of the impeller is mainly affected by the rotation of the impeller, and the main frequency is 4 times the rotation frequency amplitude of pressure pulsation decreases with the increase of flow rate. When the flow rate increased from 0.8 Qbep to 1.2 Qbep, the average velocity circulation at the guide vane outlet decreased by 12%; there is an obvious negative value region of the internal regularized helicity of the guide vane. When the flow rate increases from 0.8 Qbep to 1.2 Qbep, the amplitude of the pressure pulsation coefficient at the outlet of the guide vane decreases gradually, with a decrease of 94%. When the flow rate is 1.2 Qbep, the main frequency and the secondary frequency of the pressure pulsation are both low-frequency, with obvious low-frequency pulsation characteristics. Under the small flow condition of 0.8 Qbep, the outlet flow fluctuation of seven guide vane was 18.9% on average, and the flow variation of each guide vane was large. Under the optimal flow condition of 1.0 Qbep and large flow condition of 1.2 Qbep, the outlet flow fluctuation of 7 guide vane is 4.7% and 0.56% on average, and the flow change of each guide vane is stable. The outlet flow of the guide vane is mainly concentrated in two guide vane slots of the guide vane, and the flow ratios are 30.56%, 30.14% and 29.16% under three flow conditions, respectively. The research results provide a scientific basis for the optimization design and stable operation of vertical axial flow pump device.

scholarly journals Investigation into the Influence of Division Pier on the Internal Flow and Pulsation in the Outlet Conduit of an Axial-Flow Pump

2021 ◽  
Vol 11 (15) ◽  
pp. 6774
Author(s):  
Fan Yang ◽  
Dongjin Jiang ◽  
Tieli Wang ◽  
Pengcheng Chang ◽  
Chao Liu ◽  
...  
Keyword(s):  
Velocity Distribution ◽  
Pressure Pulsation ◽  
Axial Flow ◽  
Hydraulic Loss ◽  
Main Frequency ◽  
Starting Position ◽  
The Difference ◽  
Axial Flow Pump ◽  
Outlet Conduit ◽  
Flow Pump

The outlet conduit is an important construction connecting the outlet of the pump guide vane and the outlet pool; in order to study the hydraulic performance of the straight outlet conduit of the axial-flow pump device, this paper adopts the method of numerical simulation and analyzes the influence of the division pier on the pressure and velocity distribution inside and near the wall of the straight outlet conduit based on three design schemes. Four pressure pulsation measuring points were arranged in the straight outlet conduit, and the low-frequency pulsation characteristic information inside the straight outlet conduit with and without the division pier was extracted by wavelet packet reconstruction. The results show that the addition of a division pier has an effect on the hydraulic loss, near-wall pressure and velocity distribution in the straight outlet conduit. A small high-pressure zone is formed near the wall at the starting position of the division pier, and a large high-speed zone is formed on the left side at the starting position of the division pier. The length of the division pier has no significant effect on the flow distribution of the straight outlet conduit and the pressure and velocity distribution near the wall. Under different working conditions, each monitoring point has the maximum energy in the sub-band (0~31.25 Hz). With the increase of the flow rate, the total pressure energy of the straight outlet conduit decreases gradually. Under each condition, the difference of the energy proportion of the horizontal monitoring points of the straight outlet conduit is small, and the difference of the energy proportion of the two monitoring points at the top and bottom of the outlet channel is relatively large. The energy of the two monitoring points in the straight outlet conduit with a division pier is smaller than that of the two monitoring points in the straight outlet conduit without a division pier. There are differences in the main frequency and the power spectrum corresponding to the main frequency of the monitoring points in the straight outlet conduit, and the reasonable setting of the division pier is conducive to reducing the pressure pulsation of the flow in the straight outlet conduit and is beneficial to the safe and stable operation of the pump device.

Interactional Effects of Inlet Guide Vane and Blade Angle on Hydraulic Performance Characteristics of a Submersible Axial-Flow Pump

2018 ◽  
Author(s):  
Youn-Sung Kim ◽  
Hyeon-Seok Shim ◽  
Kwang-Yong Kim
Keyword(s):  
Stokes Equations ◽  
Guide Vane ◽  
Incidence Angle ◽  
Axial Flow ◽  
Performance Characteristics ◽  
Inlet Guide Vane ◽  
Computational Domain ◽  
Blade Angle ◽  
Axial Flow Pump ◽  
Flow Pump

This study aims to evaluate effects of blade pitch and inlet guide vane (IGV) angle on the performance characteristics of a submersible axial-flow pump. According to the results of the previous study, the efficiency at the design and over-load conditions were significantly affected by the angle of IGV due to change in the incidence angle. To investigate the interactional effects of IGV and blade angle are analyzed using three-dimensional Reynolds-averaged Navier-Stokes equations with shear stress transport turbulence model. The hexahedral grids are used in the computational domain and a grid-dependency test is performed to obtain an optimal number of the grids. In this study, combinations of three different blade angles and two different IGV angles are tested. Adjusting angle of IGV increases the total pressure of the pump with a blade pitch increase, which can increase the efficiency of the pump in operating range.

scholarly journals Experimental investigation on the correlation of pressure pulsation and vibration of axial flow pump

2019 ◽  
Vol 11 (11) ◽  
pp. 168781401988947
Author(s):  
Xiaohui Duan ◽  
Fangping Tang ◽  
Wenyong Duan ◽  
Wei Zhou ◽  
Lijian Shi
Keyword(s):  
Pressure Pulsation ◽  
Axial Flow ◽  
Domain Analysis ◽  
Vertical Vibration ◽  
High Flow ◽  
Design Flow ◽  
Flow Rates ◽  
Horizontal Vibration ◽  
Axial Flow Pump ◽  
Flow Pump

Pressure and vibration displacement value are relatively measured by 14 pressure sensors and 2 vibration sensors distributing inside the tank-type model axial flow pump device under different flow rates. By comparison, it is found that the pressure pulsation on the inlet of the impeller is the main cause of hydraulic induced vibration of the pump device, and it is found to have similar amplitude trend with the vertical vibration as the flow rates increases and large correlation coefficient with the horizontal vibration under high flow rates through time-domain analysis. By frequency-domain analysis, it is found that the main frequency of pressure pulsation is three multiplies of the shaft frequency, but it is one multiplies of vertical vibration, and it changes from one multiplies to three multiplies of horizontal vibration. Combining with the analysis of phase-flow rates characteristics of both pressure pulsation and vibration, it is concluded that, for the horizontal vibration, the frequency ingredient of one multiplies ranging from low to high flow rates and three multiplies removing from unstable and high flow rates zone are possibly induced by pressure pulsation on the inlet of impeller, while for the vertical vibration, the frequency ingredient of one multiplies under design flow rates and high flow rates are possibly induced by pressure pulsation on the inlet of impeller. Both the horizontal and vertical vibrations with frequency of two multiplies have little relationship with the pressure pulsation on the inlet of impeller.

scholarly journals Study on the Performance Improvement of Axial Flow Pump’s Saddle Zone by Using a Double Inlet Nozzle

Water ◽  
2020 ◽  
Vol 12 (5) ◽  
pp. 1493
Author(s):  
Weidong Cao ◽  
Wei Li
Keyword(s):  
Flow Rate ◽  
Three Dimensional ◽  
Axial Flow ◽  
Rotating Stall ◽  
Stable Operation ◽  
Inlet Section ◽  
Pump Impeller ◽  
Rate Condition ◽  
Axial Flow Pump ◽  
Flow Pump

The operating range of axial flow pumps is often constrained by the onset of rotating stall. An improved method using a double inlet nozzle to stabilize the performance curve is presented in the current study; a single inlet nozzle and three kinds of double inlet nozzle with different rib gap widths at the inlet of axial flow pump impeller were designed. Three dimensional (3D) incompressible flow fields were simulated, and the distributions of turbulence kinetic energy and velocity at different flow rates located at the inlet section, as well as the pressure and streamline in the impeller, were obtained at the same time. The single inlet nozzle scheme and a double inlet nozzle scheme were studied; the experimental and numerical performance results show that although the cross section is partly blocked in the double inlet nozzle, the head and efficiency do not decline at stable operation flow rate. On small flow rate condition, the double inlet nozzle scheme effectively stabilized the head-flow performance, whereby the block induced by the backflow before the impeller was markedly improved by using a double inlet nozzle. It has also been found that the rib gap width impacts the efficiency curve of the axial flow pump.

scholarly journals Multiobjective Optimization Design and Experimental Investigation on the Axial Flow Pump with Orthogonal Test Approach

Complexity ◽  
2019 ◽  
Vol 2019 ◽  
pp. 1-14 ◽  
Author(s):  
Yuquan Zhang ◽  
Yanhe Xu ◽  
Yuan Zheng ◽  
E. Fernandez-Rodriguez ◽  
Aoran Sun ◽  
...  
Keyword(s):  
Multiobjective Optimization ◽  
Frequency Analysis ◽  
Pressure Pulsation ◽  
Axial Flow ◽  
Orthogonal Test ◽  
Test Scheme ◽  
Analysis Method ◽  
Shaft Power ◽  
Axial Flow Pump ◽  
Flow Pump

A multiobjective optimization technique based on the computational fluid dynamics (CFD) simulations and the orthogonal test is proposed to reduce the pressure pulsation in this paper. Three levels of four well-known performance factors L9 (34) were considered in the orthogonal test scheme: the number of blades, the blade setting angle, the hub ratio, and the distance between the blade and the guide vane. The evaluation indexes corresponded to the head, efficiency, shaft power, and pressure pulsation, respectively. An optimal configuration A2B1C2D3 was obtained by comprehensive frequency analysis method, after intuitive and range analysis. In comparison with the nonoptimized model, the new design’s head and efficiency increased by 17.8% and 4.26%, whilst the shaft power and the pressure pulsation coefficient reduced by 1.22% and 11%, respectively. Experiments conducted on the optimized pump were consistent with the CFD model. Six different rotational speed conditions in the optimal operating points were numerically calculated in order to explore the internal hydraulic characteristics of the optimized axial flow pump. It is verified that the comprehensive frequency analysis method based on the orthogonal test approach is effective for the multiobjective optimization of the axial flow pump.

Numerical Simulation of Unsteady Flow in a Submersible Axial Flow Pump

2013 ◽  
Vol 444-445 ◽  
pp. 486-489
Author(s):  
Xiao Xu Zhang ◽  
Hong Ming Zhang ◽  
Xiao Ping Li
Keyword(s):  
Numerical Simulation ◽  
Unsteady Flow ◽  
Turbulence Model ◽  
Axial Flow ◽  
Simple Algorithm ◽  
Flow Rule ◽  
Cfd Analysis ◽  
Flow Passage ◽  
Axial Flow Pump ◽  
Flow Pump

To make the submersible axial flow pump have better performance, it is very significant to know about the flowing distributions. Based on N-S equations and Standard turbulence model and SIMPLE algorithm, a CFD analysis was made of the full flow passage in this type of pump. The study result shows the flow rule and will provide a guide for the designing and the producing practice.

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