scholarly journals Synthesis of Environmentally Friendly Acrylonitrile Butadiene Styrene Resin with Low VOC

Materials ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1663
Author(s):  
Licheng Fan ◽  
Lijuan Wei ◽  
Yongfei Zhu ◽  
Yibo Wang ◽  
Jianmin Fei ◽  
...  

Most acrylonitrile butadiene styrene (ABS) resin is plagued by an unpleasant odor attributed to the high residual volatile organic compound (VOC) content. This paper primarily aimed to solve the odor issue of ABS resin by effectively reducing the VOC content. To that end, a synthesis of ABS resins was optimized through a supercritical extraction process while evaluating multiple novel chain transfer agents (linear dimer of α-methyl-styrene, methyl 3-mercaptopropionate, and dodecyl mercaptan). ABS resin obtained through a α-methyl-styrene chain transfer agent demonstrated the lowest odor. Moreover, it had the least amount of VOC content which was three times lower than when dodecyl mercaptan was employed. To improve the supercritical extraction process, an orthogonal test was designed to optimize four main process parameters: extrusion temperature, residence time, vacuum degree and extractant dosage. The most optimal conditions were found to be 250 °C extrusion temperature, one minute residence time, vacuum degree of minus 99 KPa, and 1.5% CO2 extractant dosage.

2016 ◽  
Vol 36 (3) ◽  
pp. 321-327 ◽  
Author(s):  
Dan Chen ◽  
Fupeng Zhu ◽  
Tingting Zhou ◽  
Mingyao Zhang ◽  
Huixuan Zhang

Abstract Acrylonitrile-butadiene-styrene (ABS) graft copolymers were synthesized via seeded emulsion polymerization techniques by grafting styrene (St) and acrylonitrile (AN) on polybutadiene (PB) particles. Poly (methyl methacrylate) (PMMA)/styrene-acrylonitrile (SAN)/ABS blends were prepared by melt blending ABS graft copolymers with PMMA and SAN resins. The properties, morphology and grafted chains behaviors of PMMA/SAN/ABS blends were investigated. The results showed that with the increase of the ratio of PMMA/SAN, the toughness of PMMA/SAN/ABS blends slightly decreased, the transmittance first increased and then decreased, and tensile strength was not dependent on the ratio of PMMA/SAN. The evolution of impact strength of the blends was similar with the tendency of grafted degree (GD) with the increase of cumene hydroperoxide (CHP) and tert-dodecyl mercaptan (TDDM). From transmission electron microscopy (TEM), it was found that ABS graft copolymers were uniformly dispersed in PMMA/SAN matrix.


2021 ◽  
pp. 089270572110441
Author(s):  
BY Hou ◽  
L Ren ◽  
YN Sun ◽  
MY Zhang ◽  
HX Zhang

This work proposed an efficient method to synthesize acrylonitrile-butadiene-styrene (ABS) copolymer and α-Methylstyrene (α-MSt)/N-phenylmaleimide (NPMI)/Acrylonitrile (AN) (MSAMI) random copolymer via emulsion polymerization, aiming to combine the excellent heat resistance of MSAMI and numerous advantages of ABS resin including mechanical properties, processing and recyclability. The effects of the MSAMI content and α-MSt/AN ratio on the thermal performance, mechanical properties and the morphology of heat-resistant ABS were investigated by FITR, dynamic mechanical analyses (DMA), Vicat Softening Temperature (VST), Thermogravimetric Analysis (TGA) and Scanning Electron Microscope (SEM). As a result, the heat-resistant of ABS resin was obviously enhanced by MSAMI, and its glass transition temperature (Tg) could be extended with the increase of NPMI content. The Tg could reach 173°C when NPMI content was 20% at the same trend as the VST. Synthetically, the contradiction between the heat resistance and mechanical properties of ABS resin reached a good balance when the NPMI content was 15% and α-MSt/AN ratio was 69/31. In SEM, the fracture morphology of the heat-resistant ABS resin was gradually tended to be smooth with the increase of the NPMI content. Therefore, the MSAMI random copolymer was successful prepared, which provided insight for the synthesis of heat-resistant modifiers and promoted the potential application of heat-resistant modifiers in automobiles and aircraft.


2021 ◽  
Vol 21 (9) ◽  
pp. 4840-4845
Author(s):  
Guixin Zhang ◽  
Yanyan Zhang ◽  
Jun Yang ◽  
Shijuan Li ◽  
Weihong Guo

The new wood-plastic nanocomposites (WPC) based on acrylonitrile-butadiene-styrene (ABS) resin was successfully blended with ABS and poplar flour (PF) through a HAAKE rheomix. The mechanical properties of nanocomposites, except for flexural modulus, were reduced after increasing the PF content. SEM photos show the reduction resulting from weak interfacial adhesion between the PF phase and ABS phase. Higher PF content leads to a low thermal stability and a high water absorption ratio. Different coupling agents (CA) were employed to improve the compatibility between PF and ABS. The results suggest that ABS-g-MAH is more effective than POE-g-MAH, EVA and SEBS. Maleic anhydride (MA) was blended in situ with PF and ABS as the reactive compatibilizer and mechanical properties of nanocomposites were improved except impact strength.


Polymers ◽  
2010 ◽  
Vol 2 (3) ◽  
pp. 174-187 ◽  
Author(s):  
Yih-Shing Duh ◽  
Ta-Cheng Ho ◽  
Jenq-Renn Chen ◽  
Chen-Shan Kao

2012 ◽  
Vol 179 ◽  
pp. 1-7 ◽  
Author(s):  
Bo Lai ◽  
Yuexi Zhou ◽  
Hongke Qin ◽  
Changyong Wu ◽  
Cuicui Pang ◽  
...  

1949 ◽  
Vol 27f (2) ◽  
pp. 35-46 ◽  
Author(s):  
J. M. Mitchell ◽  
H. Leverne Williams

The copolymerization of styrene and butadiene in ratios in which the styrene equals or predominates over the butadiene on a mass basis is essentially similar to copolymerization in the presence of a predominance of butadiene. However, the rate of reaction and the length of the induction period is increased. Increasing the amount of the dodecyl mercaptan regulator results in a slight increase in rate and diminution of the induction period. The dodecyl mercaptan reacts at a lower rate than during the production of GR–S. The regulating index as defined by the ratio of the logarithm of the residual mercaptan over the conversion is 1.53. The bound styrene and increment styrene curves seem to be normal and indicate reactivity ratios r1 (butadiene) equal to 1.4 to 2.2, r2 equal to 0.5 to 0.7. If these reactivity ratios are corrected for the bifunctional nature of butadiene then the constants for butadiene monomer are Q equal to 0.9 and e equal to − 1. Likewise the gel–viscosity data are similar to those observed with GR–S except that the pre-gel rise in viscosity, the formation of gel, and the slope of the viscosity conversion curves diminish with increasing styrene in the charge. The chain transfer action of styrene is increasingly evident with increasing styrene content in the charge but in all cases the regulating effect of dodecyl mercaptan is still apparent.


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