scholarly journals Effect of High Calcium Fly Ash, Ladle Furnace Slag, and Limestone Filler on Packing Density, Consistency, and Strength of Cement Pastes

Materials ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 301
Author(s):  
Eleftherios K. Anastasiou

Environmental considerations and technical benefits have directed research towards reducing cement clinker content in concrete, and one of the best ways to do this is to replace cement with supplementary cementitious materials. High calcium fly ash, ladle furnace slag, and limestone filler were investigated as supplementary cementitious materials in cement pastes, and binary mixtures were produced at 10%, 20%, and 30% cement replacement rates for each material. The water requirement for maximum packing and for normal consistency were obtained for each paste, and strength development was determined at 3, 7, 28, and 90 days for the 20% replacement rate. Furthermore, two ternary mixtures at 30% cement replacement were also prepared for maximum packing density and tested for compressive strength development. The results showed that high calcium fly ash decreased cement paste packing and increased water demand but contributed to strength development through reactivity. Ladle furnace slag and limestone filler, on the other hand, were less reactive and seemed to contribute to strength development through the filler effect. The ternary paste with 70% cement, 20% high calcium fly ash, and 10% limestone filler showed equivalent strength development to that of the reference cement paste.

Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 475
Author(s):  
Ana María Moreno de los Reyes ◽  
José Antonio Suárez-Navarro ◽  
Maria del Mar Alonso ◽  
Catalina Gascó ◽  
Isabel Sobrados ◽  
...  

Supplementary cementitious materials (SCMs) in industrial waste and by-products are routinely used to mitigate the adverse environmental effects of, and lower the energy consumption associated with, ordinary Portland cement (OPC) manufacture. Many such SCMs, such as type F coal fly ash (FA), are naturally occurring radioactive materials (NORMs). 226Ra, 232Th and 40K radionuclide activity concentration, information needed to determine what is known as the gamma-ray activity concentration index (ACI), is normally collected from ground cement samples. The present study aims to validate a new method for calculating the ACI from measurements made on unground 5 cm cubic specimens. Mechanical, mineralogical and radiological characterisation of 28-day OPC + FA pastes (bearing up to 30 wt % FA) were characterised to determine their mechanical, mineralogical and radiological properties. The activity concentrations found for 226Ra, 212Pb, 232Th and 40K in hardened, intact 5 cm cubic specimens were also statistically equal to the theoretically calculated values and to the same materials when ground to a powder. These findings consequently validated the new method. The possibility of determining the activity concentrations needed to establish the ACI for cement-based materials on unground samples introduces a new field of radiological research on actual cement, mortar and concrete materials.


2019 ◽  
Vol 4 ◽  
pp. 9-15
Author(s):  
Md Shamsuddoha ◽  
Götz Hüsken ◽  
Wolfram Schmidt ◽  
Hans-Carsten Kühne ◽  
Matthias Baeßler

Grouts have numerous applications in construction industry such as joint sealing, structural repair, and connections in precast elements. They are particularly favoured in rehabilitation of structures due to penetrability and convenience of application. Grouts for repair applications typically require high-performance properties such as rapid strength development and superior shrinkage characteristics. Sometimes industrial by-products referred as supplementary cementitious materials (SCM) are used with neat cement due to their capabilities to provide binding properties at delayed stage. Micro silica, fly ash and metakaolin are such SCMs, those can modify and improve properties of cement products. This study aims at investigating long-term mass loss and linear shrinkage along with long-term compressive and flexural strength for grouts produced from ultrafine cement and SCMs. A series of mixtures were formulated to observe the effect of SCMs on these grout properties. Properties were determined after 365 days of curing at 23oC and 55% relative humidity. The effect of SCMs on the properties are characterised by statistical models. Response surfaces were constructed to quantify these properties in relation to SCMs replacement. The results suggested that shrinkage was reduced by metakaolin, while micro silica and fly ash had positive effects on compressive and flexural strength, respectively.


Author(s):  
W. Micah Hale ◽  
Thomas D. Bush ◽  
Bruce W. Russell ◽  
Seamus F. Freyne

Often, concrete is not mixed or placed under ideal conditions. Particularly in the winter or the summer months, the temperature of fresh concrete is quite different from that of concrete mixed under laboratory conditions. This paper examines the influence of supplementary cementitious materials on the strength development (and other hardened properties) of concrete subjected to different curing regimens. The supplementary cementitious materials used in the research program were ground granulated blast furnace slag (GGBFS), fly ash, and a combination of both materials. The three curing regimens used were hot weather curing, standard curing, and cold weather curing. Under the conditions tested, the results show that the addition of GGBFS at a relatively low replacement rate can improve the hardened properties for each curing regimen. This improvement was noticeable not only at later ages but also at early ages. Mixtures that contained both materials (GGBFS and fly ash) performed as well as and, in most cases, better than mixtures that contained only portland cement in all curing regimens.


2018 ◽  
Vol 341 ◽  
pp. 257-267 ◽  
Author(s):  
Itthikorn Phummiphan ◽  
Suksun Horpibulsuk ◽  
Runglawan Rachan ◽  
Arul Arulrajah ◽  
Shui-Long Shen ◽  
...  

2011 ◽  
Vol 480-481 ◽  
pp. 59-65
Author(s):  
Shuang Xi Li ◽  
Tuan She Yang ◽  
Zhi Ming Wang ◽  
Quan Hu

Low-calcium fly ash is paid much attention for its wide use in engineering, the research and application technology of it are very mature, but as to high-calcium fly ash concrete, the researches on stability, mechanical property and durability of it are very less , The existing researches are still inadequate for practice of engineering. As to this problem, using small shek kip hydropower project as example, the volume stability of high-calcium fly ash concretes with different fly ash dosages are tested, then the optimal dosage of the high-calcium fly ash is determined; based on this, the impacts of high-calcium fly ash on the performance of mechanical properties , impermeability and frost resistance of concrete are studied; Finally, macro performance is analyzed from a micro-mechanism point of view through taking the electron micrograph. As the study shows, the optimal dosage of high-calcium fly ash should be taken as 20% -25%; for the concrete with special requirements, the dosage can be relaxed to 30% when the high-calcium fly ash achieves high quality. The compressive strength of high-calcium fly ash concrete is higher than the low-calcium fly ash concrete. Strength development advantage of high-calcium fly ash concrete reflects at the early age, this advantage takes the trend of weakening as the development of age. Concrete mixed with high-calcium fly ash has good performance in impermeability. The high-calcium fly ash has high activity, the high-calcium fly ash and secondary hydration reaction products can be filled into the pore capillary and cracks of the concrete structure, improving the pore structure, thereby increasing the density of cement paste. High-calcium fly ash concrete has good performance in frost resistance. The destructive effects of freeze-thaw cycles on cement structure has connection with the microstructure of cement and impermeability , the improvement of impermeability avoids the water entering into the concrete, reduces the risk of destruction caused by frost heave.The study on micro-mechanism proves well the macro-phenomena above.


2021 ◽  
Vol 2021 ◽  
pp. 1-14
Author(s):  
Fotini Kesikidou ◽  
Stavroula Konopisi ◽  
Eleftherios K. Anastasiou

This study investigated the use of concrete sludge, a by-product of the ready-mix concrete industry, in combination with high-calcium fly ash in binary cementless binders. Concrete sludge was used in substitution rates ranging from 0% to 60% in test fly ash-based mortars to determine potential synergy. The mortars were tested for fresh and hardened properties; workability, viscosity, strength development, open porosity, early-age shrinkage, and analytical tests were carried out. A mortar with 50% fly ash and 50% limestone filler as binders was used for comparison purposes. Furthermore, a series of mortars with fly ash and concrete sludge were alkali-activated in order to determine potential strength gain. In the activated mortars, two fractions of concrete sludge were used, under 75 μm and 200 μm, due to different silicon oxide contents, while one mortar was cured at 40°C to investigate the effect of heating on alkali activation. Results show that sludge contributes to the formation of C-S-H and strength development when used in combination with high-calcium fly ash even at high replacement rates. The alkali activation of fly ash-concrete sludge system contributed to early-age strength development and to early-age shrinkage reduction.


2021 ◽  
Author(s):  
Greg Richards ◽  
Medhat Shehata

This paper presents a study of the effect of curing on the salt-scaling resistance of concrete containing supplementary cementitious materials (SCMs) under lab conditions. Two curing methods were examined: moist curing and wrapping in a tight plastic sheet. Wrapping concrete slabs in plastic was adopted to represent curing methods that do not supply the concrete with additional water. The two curing methods produced different scaling results; however, the outcomes did not change in terms of meeting or failing the acceptance limit. Curing in plastic wraps produced higher carbonation depth prior to exposing the sample to the salt solution. This could have contributed, partly, to the higher scaling obtained in wrapped samples, other than the sample with 40% high-calcium fly ash. For this sample, there is evidence that curing using plastic wraps maintained high alkali concentration in the surface concrete, which could have enhanced the pozzolanic activity of the fly ash at the surface.


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