scholarly journals High Temperature Behaviors of a Casting Nickel-Based Superalloy Used for 815 °C

Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 716
Author(s):  
Jiangping Yu ◽  
Donghong Wang ◽  
Jingyang Chen ◽  
Changlin Yang ◽  
Xin Hao ◽  
...  

The hot deformation behaviors of the SJTU-1 alloy, the high-throughput scanned casting Nickel-based superalloy, was investigated by compression test in the temperature range of 900 to 1200 °C and strain rate range of 0.1–0.001 s−1. The hot processing map has been constructed with the instability zone. At the beginning of hot deformation, the flow stress moves rapidly to the peak value with the increased strain rates. Meanwhile, the peak stress is decreased with the increased temperature at the same strain rates. However, the peak stress shows the same tendency with the strain rates at the same temperature. The optimum hot deformation condition was determined in the temperature range of 1000–1075 °C, and the strain rate range of 0.005–0.1 s−1. The microstructure investigation indicates the strain rate significantly affects the characteristics of the microstructure. The deformation constitutive equation has also been discussed as well.

2016 ◽  
Vol 849 ◽  
pp. 409-415 ◽  
Author(s):  
Shao Hua Wei ◽  
Yan Qiang Liu ◽  
Jun Hui Nie ◽  
Tao Zuo ◽  
Zi Li Ma ◽  
...  

The hot deformation characteristics of 25%SiCp/2009A1 composite fabricated by powder metallurgy route were studied by thermal compaction testing on Gleeble-3800 hot-simulation machine in the temperature range of 370~520 °C and strain rate range of 0.01~10 s-1. The processing maps of 25%SiCp/2009A1 composites were developed on the basis of dynamic material model. The results show that the flow stress decreased with increasing deformation temperature at a constant strain rate, and increased with increasing strain rate at a constant temperature. The processing maps present unsteady zones at high strain rate (≥1 s-1). There are a few interfaces of particle-matrix separated and the particle itself cracked. There was significant dynamic recovery and dynamic recrystallization occurred in the higher temperature and lower strain rate region. The optimum hot deformation condition of the composites attained by the maps were in the temperature range of 450~490 °Cand in the strain rate range of 0.01~0.1 s-1.


2012 ◽  
Vol 578 ◽  
pp. 202-205
Author(s):  
Guo Qing Lin

The hot deformation behavior of Zr-4 alloy was studied in the temperature range 650-900°C and strain rate range 0.005-50s-1 using processing maps. The processing maps revealed three domains: the first occurs in the temperature range 780-820°C and strain rate range 0.005-0.05s-1, and has a peak efficiency of 45% at 790°C and 0.005s-1; the mechanism is the dynamic recrystallization. The second occurs in the temperature range greater than 900°C and strain rate range 0.05-0.8s-1, and has a peak efficiency of 40% at 900°C and 0.5s-1, which are the domains of dynamic recovery. In addition, the instability zones of flow behavior can also be recognized by the maps in the temperature range 650-780°C and strain rate range 0.01-0.1s-1, which should be strictly avoided in the processing of the material. Zr-4 alloy is the material for pressure tube applications in nuclear reactors and has better strength and a lower rate of hydrogen uptake compared to other materials under similar service conditions.


Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2282 ◽  
Author(s):  
Zhimin Zhang ◽  
Zhaoming Yan ◽  
Yue Du ◽  
Guanshi Zhang ◽  
Jiaxuan Zhu ◽  
...  

Mg-Gd-Y-Zn-Zr Mg alloys show excellent performance in high-end manufacturing due to its strength, hardness and corrosion resistance. However, the hot deformation and dynamic recrystallization (DRX) behaviors of Mg-13.5Gd-3.2Y-2.3Zn-0.5Zr were not studied. For this article, hot compression behavior of homogenized high rare-earth (RE) content Mg-13.5Gd-3.2Y-2.3Zn-0.5Zr (wt%) alloy was investigated by using the Gleeble-3500D thermo-simulation test machine under the temperature of 350–500 °C and the strain rate of 0.001–1 s−1. It was found that the high flow stress corresponded to the low temperature and high strain rate, which showed DRX steady state curve during the hot compression. The hot deformation average activation was 263.17 kJ/mol, which was obtained by the analysis of the hyperbolic constitutive equation and the Zener-Hollomon parameter. From observation of the microstructure, it was found that kink deformation of long period stacking ordered (LPSO) phase was one of the important coordination mechanisms of hot deformation at low temperature. The processing map with the strain of 0.5 was established under the basis of dynamic material model (DMM); it described two high power dissipation domains: one appearing in the temperature range of 370–440 °C and the strain rate range of 0.001–0.006 s−1, the other appearing in the temperature range of 465–500 °C and strain rate range of 0.001–0.05 s−1, in which dynamic recrystallization (DRX) mainly ocurred. The highest degree of DRX was 18% from the observation of the metallographic.


2007 ◽  
Vol 546-549 ◽  
pp. 1461-1466 ◽  
Author(s):  
Xiao Bo Liang ◽  
Shi Qiong Li ◽  
Jian Wei Zhang ◽  
Yun Jun Cheng

The hot deformation characteristics of an as-cast Ti-22Al-25Nb alloy has been studied in the temperature range of 1323-1523K and the strain rate range of 0.001-10s-1, using hot compression tests. The experimental results indicated that discontinuous yielding occurs during the hot deformation performed at the strain rate of 10s-1, while the flow curves are of a steady-state type at lower strain rate range. Activation energy was obtained by analyzing the steady-state flow stress with a standard constitutive equation. They are 260-282kJ/mol in the temperature range of 1473-1523K, and 145-155kJ/mol in 1323-1423K. The processing map developed using the principles of dynamic material modeling exhibits three domains for the present alloy: 1) a domain of dynamic recrystallization of B2 phase in the temperature range of 1373-1423K at the strain rate range of 0.01-0.001s-1, with the power dissipation efficiency of about 35-50%, 2) a domain of dynamic recovery of B2 phase in the temperature range of 1473-1523K at the strain rate less than 0.01s-1, with the power dissipation efficiency of about 20-30%, 3) a domain of flow instability in the form of adiabatic shear band in the temperature range of 1323-1373K at the strain rate larger than 1s-1.


Materials ◽  
2018 ◽  
Vol 12 (1) ◽  
pp. 89 ◽  
Author(s):  
Yiming Li ◽  
Hongchao Ji ◽  
Wangda Li ◽  
Yaogang Li ◽  
Weichi Pei ◽  
...  

Abstract: The hot deformation behavior of 21-4N heat-resistant steel was studied by hot compression test in a deformation temperature range of 1000–1180 °C, a strain rate range of 0.01–10 s−1 and a deformation degree of 60%, and the stress-strain curves were obtained. The functional relationship between flow stress and process parameters (deformation degree, deformation temperature, strain rate, etc.) of 21-4N heat-resistant steel during hot deformation was explored, the constitutive equation of peak stress was established, and its accuracy was verified. Based on the dynamic material model, the energy dissipation maps and destabilization maps of 21-4N heat-resistant steel were established at strains of 0.2, 0.4 and 0.6, and processing maps were obtained by their superposition. Within the deformation temperature range of 1060~1120°C and a strain rate range of 0.01–0.1 s−1, there is a stable domain with the peak efficiency of about 0.5. The best hot working parameters (strain rate and deformation temperature) of 21-4N heat-resistant steel are determined by the stable and instable domain in the processing maps, which are in the deformation temperature range of 1120–1180 °C and the strain rate range of 0.01–10 s−1.


Author(s):  
YL Wang ◽  
Y Li ◽  
H Zhang ◽  
JL Yang ◽  
XD Ma ◽  
...  

Quasi-static hot deformation behavior of a novel third-generation Ni-based powder metallurgy superalloy A3 was investigated by hot compression tests and microscopy. The activation energy for hot working of the experimental alloy was about 867 kJ/mol. An instability domain existed in the processing map when the strain was 0.2, implying a plastic instability at the temperature range of 1080–1100°C and the strain rate range of 0.016–0.1 s−1. The power dissipation efficiency in processing maps indicated that optimum parameters for large deformation could be controlled at the temperature range of 1000–1030°C and the strain rate range of 0.001–0.01 s−1. It provided a reliable suggestion for hot processing during the manufacturing of such superalloy.


2012 ◽  
Vol 538-541 ◽  
pp. 1257-1261
Author(s):  
Sheng Li Guo ◽  
Peng Du ◽  
Xiao Ping Wu ◽  
De Fu Li

The hot deformation behavior of Zn91.8-Cu8-Cr0.2 (in wt.%) was investigated by means of hot compression tests in the temperature range of 230-380 °C and strain rate range of 0.01 - 10 s-1. The constitutive equation and processing maps were developed. The influence of strain on the flow stress was studied by considering the effect of the strain on material constants. The stress-strain curves obtained by the constitutive equation are in good agreement with experimental results. The proposed constitutive equations can be used for the analysis problem of hot forming processes. The processing maps have exhibited a domain, which is optimum processing window for hot working, in the temperature range of 310 - 380 °C and strain rate range of 0.01-1 s-1 corresponding to the higher efficiency of power dissipation. The large regime of flow instability is observed at high strain rate. The instability regime should be avoided during hot deformation processing.


2005 ◽  
Vol 128 (2) ◽  
pp. 158-162 ◽  
Author(s):  
Y. V. R. K. Prasad ◽  
K. P. Rao

Processing map for the hot deformation of high purity oxygen free high conductivity (OFHC) copper (2ppm oxygen) has been developed in the temperature range 600-950°C and strain rate range 0.001-100s−1. The map is compared with those published earlier on OFHC copper with higher oxygen contents (11ppm and 30ppm) with a view to evaluating the effect of oxygen content on the dynamic behavior of OFHC copper and the mechanism of hot deformation. The maps reveal that dynamic recrystallization (DRX) occurs over a wide temperature and strain rate range and is controlled by different diffusion mechanisms. In OFHC copper with 2ppm oxygen, the apparent activation energy for the DRX domain in the strain rate range 0.01-10s−1 and temperature range 600-900°C is estimated to be about 137kJ∕mole which suggests dislocation core diffusion to be the rate controlling mechanism. However, this domain is absent in the maps for OFHC copper with higher oxygen content due to the “clogging” of dislocation pipes by the oxygen atoms thereby preventing this short circuit diffusion process. At strain rates in the range 1-100s−1 and temperatures >700°C, the apparent activation energy is 73kJ∕mole suggesting that DRX is controlled by grain boundary self diffusion, and this domain expands with higher oxygen content in OFHC copper. At strain rates <0.01s−1 and temperatures >750°C, lattice self-diffusion is the rate controlling mechanism and this lower strain rate domain moves to lower temperatures with increasing oxygen content.


2017 ◽  
Vol 872 ◽  
pp. 30-37
Author(s):  
Meng Han Wang ◽  
Kang Wei ◽  
Xiao Juan Li

The hot compressive deformation behaviors of ZHMn34-2-2-1 manganese brass are investigated on Thermecmastor-Z thermal simulator over wide processing domain of temperatures (923K-1073K) and strain rates (0.01s-1-10s-1). The true stress-strain curves exhibit a single peak stress, after which the stress monotonously decreases until a steady state stress occurs, indicating a typical dynamic recrystallization. A revised constitutive model coupling flow stress with strain, strain rate and deformation temperature is established with the material constants expressed by polynomial fitting of strain. Moreover, better prediction ability of the constitutive model is achieved by implementation of a simple approach for modified the Zener-Hollomon parameter considering the compensation of strain rate and temperature increment. By comparing the predicted and experimented values, the correlation coefficient and mean absolute relative error are 0.997 and 2.363%, respectively. The quantitative statistical results indicate that the proposed constitutive model can precisely characterize the hot deformation behavior of ZHMn34-2-2-1 manganese brass.


2005 ◽  
Vol 297-300 ◽  
pp. 905-911 ◽  
Author(s):  
Xu Chen ◽  
Li Zhang ◽  
Masao Sakane ◽  
Haruo Nose

A series of tensile tests at constant strain rate were conducted on tin-lead based solders with different Sn content under wide ranges of temperatures and strain rates. It was shown that the stress-strain relationships had strong temperature- and strain rate- dependence. The parameters of Anand model for four solders were determined. The four solders were 60Sn-40Pb, 40Sn-60Pb, 10Sn-90Pb and 5Sn-95Pb. Anand constitutive model was employed to simulate the stress-strain behaviors of the solders for the temperature range from 313K to 398K and the strain rate range from 0.001%sP -1 P to 2%sP -1 P. The results showed that Anand model can adequately predict the rate- and temperature- related constitutive behaviors at all test temperatures and strain rates.


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