scholarly journals Powder Bed Fusion Additive Manufacturing Using Critical Raw Materials: A Review

Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 909
Author(s):  
Vladimir V. Popov ◽  
Maria Luisa Grilli ◽  
Andrey Koptyug ◽  
Lucyna Jaworska ◽  
Alexander Katz-Demyanetz ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Industrial Revolution ◽  
Raw Materials ◽  
Powder Bed ◽  
Energy Applications ◽  
Supply And Distribution ◽  
Manufacturing Techniques ◽  
Key Enabling Technologies ◽  
Critical Raw Materials

The term “critical raw materials” (CRMs) refers to various metals and nonmetals that are crucial to Europe’s economic progress. Modern technologies enabling effective use and recyclability of CRMs are in critical demand for the EU industries. The use of CRMs, especially in the fields of biomedicine, aerospace, electric vehicles, and energy applications, is almost irreplaceable. Additive manufacturing (also referred to as 3D printing) is one of the key enabling technologies in the field of manufacturing which underpins the Fourth Industrial Revolution. 3D printing not only suppresses waste but also provides an efficient buy-to-fly ratio and possesses the potential to entirely change supply and distribution chains, significantly reducing costs and revolutionizing all logistics. This review provides comprehensive new insights into CRM-containing materials processed by modern additive manufacturing techniques and outlines the potential for increasing the efficiency of CRMs utilization and reducing the dependence on CRMs through wider industrial incorporation of AM and specifics of powder bed AM methods making them prime candidates for such developments.

Where Is the Missing Matter?

3D Printing ◽  
2017 ◽  
pp. 145-152
Author(s):  
Tihomir Mitev
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Industrial Revolution ◽  
Raw Materials ◽  
New Technology ◽  
Three Dimensional ◽  
Material Object ◽  
Layer By Layer ◽  
Solid Objects ◽  
Thing In Itself

The additive manufacturing (or the popular 3D printing) is relatively new technology which opens new spaces for entrepreneurial imagination and promises next stage of the industrial revolution. It is creating three dimensional solid objects from a digital file. The printer transforms the file into a material object layer by layer, using different raw materials. Today, the additive manufacturing is successfully used in architecture, medicine and healthcare, light and heavy industries, education, etc. The paper analyses the roles of actors in manufacturing the objects. It starts with the Heideggerian questioning of technology (), searching for the causes of bringing into appearance of the 3D model. According to Heideggerian analysis the technology is represented as an ‘unveiling of the truth'. The paper suggests that the old understanding of matter as a thing-in-itself should be replaced by a new, flexible, fluid, concept of matter, which is more or less manipulable. The matter is no more an occasion for object's taking place. On the other hand, it seems 3D printing technology is reduced to mere means; a simple intermediary, a copier of ideas. From that perspective the paper questioning the problem of action in ANT and search how action and interaction is distributed and how actors constitutes themselves as well as their actor-world.

Where is the Missing Matter?

2015 ◽  
Vol 7 (1) ◽  
pp. 10-17 ◽  
Author(s):  
Tihomir Mitev
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Industrial Revolution ◽  
Raw Materials ◽  
New Technology ◽  
Three Dimensional ◽  
Material Object ◽  
Layer By Layer ◽  
Solid Objects ◽  
Thing In Itself

The additive manufacturing (or the popular 3D printing) is relatively new technology which opens new spaces for entrepreneurial imagination and promises next stage of the industrial revolution. It is creating three dimensional solid objects from a digital file. The printer transforms the file into a material object layer by layer, using different raw materials. Today, the additive manufacturing is successfully used in architecture, medicine and healthcare, light and heavy industries, education, etc. The paper analyses the roles of actors in manufacturing the objects. It starts with the Heideggerian questioning of technology (), searching for the causes of bringing into appearance of the 3D model. According to Heideggerian analysis the technology is represented as an ‘unveiling of the truth'. The paper suggests that the old understanding of matter as a thing-in-itself should be replaced by a new, flexible, fluid, concept of matter, which is more or less manipulable. The matter is no more an occasion for object's taking place. On the other hand, it seems 3D printing technology is reduced to mere means; a simple intermediary, a copier of ideas. From that perspective the paper questioning the problem of action in ANT and search how action and interaction is distributed and how actors constitutes themselves as well as their actor-world.

Binder-jet powder-bed additive manufacturing (3D printing) of thick graphene-based electrodes

Carbon ◽  
2017 ◽  
Vol 119 ◽  
pp. 257-266 ◽  
Author(s):  
Amir Azhari ◽  
Ehsan Marzbanrad ◽  
Dilara Yilman ◽  
Ehsan Toyserkani ◽  
Michael A. Pope
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Powder Bed

scholarly journals Advances in 3D Printing for Tissue Engineering

Materials ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3149
Author(s):  
Angelika Zaszczyńska ◽  
Maryla Moczulska-Heljak ◽  
Arkadiusz Gradys ◽  
Paweł Sajkiewicz
Keyword(s):  
Tissue Engineering ◽  
Additive Manufacturing ◽  
3D Printing ◽  
Complex Structure ◽  
Three Dimensional ◽  
Computer Assisted ◽  
Scaffold Fabrication ◽  
Manufacturing Techniques ◽  
Printing Techniques ◽  
State Of Art

Tissue engineering (TE) scaffolds have enormous significance for the possibility of regeneration of complex tissue structures or even whole organs. Three-dimensional (3D) printing techniques allow fabricating TE scaffolds, having an extremely complex structure, in a repeatable and precise manner. Moreover, they enable the easy application of computer-assisted methods to TE scaffold design. The latest additive manufacturing techniques open up opportunities not otherwise available. This study aimed to summarize the state-of-art field of 3D printing techniques in applications for tissue engineering with a focus on the latest advancements. The following topics are discussed: systematics of the available 3D printing techniques applied for TE scaffold fabrication; overview of 3D printable biomaterials and advancements in 3D-printing-assisted tissue engineering.

Computational Study of Reinforcement Mechanisms of Cuttlefish Bone Inspired Structure for 3D Printing

2021 ◽  
Author(s):  
Brandon Bethers ◽  
Yang Yang
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Computational Study ◽  
High Energy ◽  
Simulation Software ◽  
Support Structures ◽  
Common Support ◽  
Potential Applications ◽  
Manufacturing Techniques ◽  
Traditional Manufacturing

Abstract Cuttlebone, the internal shell structure of a cuttlefish, presents a unique labyrinthian wall-septa design that promotes high energy absorption, porosity, and damage tolerance. This structure offers us an inspiration for the design of lightweight and strong structures for potential applications in mechanical, aerospace and biomedical engineering. However, the complexity of the cuttlebones structural design makes its fabrication by traditional manufacturing techniques not feasible. The advances in additive manufacturing (3D printing) make highly complex structures like cuttlebone possible to manufacture. In this work, the authors sought to establish comparative data between cuttlebone structures and some common support structures used in additive manufacturing. The structures compared to cuttlebone in this work include the cubic, honeycomb and triangular support structures. This was accomplished by using CAD modeling and simulation software. This study found that the cuttlefish structures had higher average stress values than the others but similar average strain values. This leads to a higher modulus of elasticity for the cuttlebone structures. The data suggests that further research into cuttlebone structures could produce future designs that improve upon the current well-established additive manufacturing support structures. Further study will be performed for the 3D printing of cuttlebone inspired structures by using various types of materials, such as soft and rigid polymers, functional ceramics, composites, and metals.

Physico-Chemical Challenges in 3D Printing of Polymeric Nanocomposites and Hydrogels for Biomedical Applications

2021 ◽  
Vol 21 (5) ◽  
pp. 2778-2792
Author(s):  
Massimo Bonini
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Biomedical Applications ◽  
Nanocomposite Materials ◽  
Manufacturing Processes ◽  
Polymeric Nanocomposites ◽  
Physico Chemical ◽  
Polymeric Hydrogels ◽  
Manufacturing Techniques

Additive manufacturing techniques (i.e., 3D printing) are rapidly becoming one of the most popular methods for the preparation of materials to be employed in many different fields, including biomedical applications. The main reason is the unique flexibility resulting from both the method itself and the variety of starting materials, requiring the combination of multidisciplinary competencies for the optimization of the process. In particular, this is the case of additive manufacturing processes based on the extrusion or jetting of nanocomposite materials, where the unique properties of nanomaterials are combined with those of a flowing matrix. This contribution focuses on the physico-chemical challenges typically faced in the 3D printing of polymeric nanocomposites and polymeric hydrogels intended for biomedical applications. The strategies to overcome those challenges are outlined, together with the characterization approaches that could help the advance of the field.

Channel design for 3D models with applications in powder-bed additive manufacturing

2019 ◽  
Vol 25 (9) ◽  
pp. 1536-1544
Author(s):  
Xiangzhi Wei ◽  
Xianda Li ◽  
Shanshan Wen ◽  
Yu Zheng ◽  
Yaobin Tian
Keyword(s):  
Additive Manufacturing ◽  
3D Model ◽  
3D Models ◽  
Linear Constraints ◽  
Channel Design ◽  
Channel Network ◽  
Content Type ◽  
Powder Bed ◽  
Shortest Network ◽  
Manufacturing Techniques

Purpose For any 3D model with chambers to be fabricated in powder-bed additive manufacturing processes such as SLM and SLS, powders are trapped in the chambers of the finished model. This paper aims to design a shortest network with the least number of outlets for efficiently leaking the trapped powders. Design/methodology/approach This paper proposes a nonlinear objective with linear constraints for solving the channel design problem and a particle swarm optimization algorithm to solve the nonlinear system. Findings Structural optimization for the channel network leads to fairly short channels in the interior of the 3D models and very few outlets on the model surface, which achieves the cleaning of the powders while causing almost the least changes to the model. Originality/value This paper reveals the NP-harness of computing the shortest channel network with the least number of outlets. The proposed approach helps the design of lightweight models using the powder-bed additive manufacturing techniques.

Global Diffusion of Innovation during the Fourth Industrial Revolution: The Case of Additive Manufacturing or 3D Printing

2020 ◽  
Vol 17 (01) ◽  
pp. 2050005 ◽  
Author(s):  
Harm-Jan Steenhuis ◽  
Xin Fang ◽  
Tolga Ulusemre
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Diffusion Of Innovation ◽  
Industrial Revolution ◽  
Expert Knowledge ◽  
Early Stage ◽  
High Technology ◽  
Fourth Industrial Revolution ◽  
Advanced Economies ◽  
3D Printers

Additive manufacturing can be considered an innovative and high-technology and one of its characteristics is that it has limited dependency on the location. The purpose of this study is to examine this aspect by investigation how additive manufacturing is spreading globally. The focus is on established manufacturers of industrial additive manufacturing machines. It was found that the early-stage diffusion of this technology is primarily in advanced economies. Furthermore, many of the currently established companies that manufacture industrial 3D printers come from already existing companies that expanded into AM or that led to spin-off companies. The complexity of AM which requires expert knowledge across a range of fields may be the key reason for this finding. Recommendations for further research are provided.

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