scholarly journals Photocurable Epoxy Acrylate Coatings Preparation by Dual Cationic and Radical Photocrosslinking

Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4150
Author(s):  
Paulina Bednarczyk ◽  
Karolina Mozelewska ◽  
Małgorzata Nowak ◽  
Zbigniew Czech

In this work, epoxy acrylate resin (EA) based on the industrial-grade bisphenol A-based epoxy resin (Ep6) and acrylic acid (AA) has been synthesized in order to develop hybrid resin comprising both epoxide group and reactive, terminal unsaturation. Obtained epoxy acrylate prepolymer was employed to formulate photocurable coating compositions containing, besides the EA binder, also cationic or radical photoinitiators. Hence, when cationic photoinitiators were applied, polyether-type polymer chains with pending acrylate groups were formed. In the case of free radical polymerization, epoxy acrylates certainly formed a polyacrylate backbone with pending epoxy groups. Owing to the presence of both epoxy and double carbon–carbon pendant groups, the reaction product exhibits photocrosslinking via two distinct mechanisms: (i) cationic ring-opening polymerization and (ii) free radical polymerization. Therefore, photopolymerization behavior of synthetized hybrid resin with various photoinitiators was determined via photo-differential scanning calorimetry (photo-DSC) and real-time infrared spectroscopy (RT-IR) methods, and properties of cured coatings were investigated. The performance of the following type of photoinitiators was tested in the cationic photopolymerization: diaryliodonium cations or triarylsulfonium cations, and the following type of photoinitiators were used to induce free radical photopolymerization: α-hydroxyketones, acylphosphine oxides, and their mixtures. Lastly, the basic physicomechanical properties of cured coatings, such as tack-free time, hardness, adhesion, gloss, and yellowness index, were evaluated. Some structural factors and parameters of cationic and radical photoinitiators and photopolymerization mechanisms affecting the epoxy acrylate hybrid coatings performance are discussed.

Polymers ◽  
2021 ◽  
Vol 13 (11) ◽  
pp. 1718
Author(s):  
Paulina Bednarczyk ◽  
Izabela Irska ◽  
Konrad Gziut ◽  
Paula Ossowicz-Rupniewska

In this work, a series of novel multifunctional epoxy (meth)acrylate resins based on a low-viscosity aliphatic triepoxide triglycidyl ether of trimethylolethane (TMETGE) and acrylic acid (AA) or methacrylic acid (MMA) have been synthesized. Thanks to the performed modification, the obtained prepolymers have both epoxides as well as carbon–carbon double bonds and differ in their amount. The obtained results indicate that the carboxyl-epoxide addition esterification occurs in the presence of a catalyst (triphenylphosphine) at a temperature of 90 °C, whilst the required degree of conversion can be achieved simply by varying both the reagents ratio and reaction time. The structure of synthesized copolymers was confirmed by spectroscopic analyses (FT-IR, 1H NMR, 13C NMR) and studied regarding its nonvolatile matter content (NV), acid value (PAVs), as well as its epoxy equivalent value (EE). Due to the presence of both epoxy and double carbon–carbon pendant groups, one can apply two distinct mechanisms: (i) cationic ring-opening polymerization or (ii) free-radical polymerization to crosslink polymer chains. Synthesized epoxy (meth)acrylate prepolymers were further employed to formulate photocurable coating compositions. Hence, when cationic photoinitiators were applied, polyether-type polymer chains with pending acrylate or methacrylate groups were formed. In the case of free-radical polymerization, epoxy (meth)acrylates certainly formed a poly(meth)acrylate backbone with pending epoxy groups. Further, photopolymerization behavior and properties of cured coatings were investigated regarding some structural factors and parameters. Moreover, reaction rate coefficients of photo-cross-linking by both cationic ring-opening and free-radical photopolymerization of the received epoxy (meth)acrylate resins were determined via real-time infrared spectroscopy (RT-IR). Lastly, basic physicomechanical properties, such as tack-free time, hardness, adhesion, gloss, and yellowness index of cured coatings, were evaluated.


2010 ◽  
Vol 64 (6) ◽  
pp. 503-510
Author(s):  
Vladislav Jaso ◽  
Dragoslav Stoiljkovic ◽  
Radmila Radicevic

Classic theory of free radical polymerization is based on two assumptions. The first is that the concentration of initiator is slightly changed and could be taken as a constant value. The second assumption is that the rate of initiation is equal to the rate of termination. Equation for the polymerization rate based on these assumptions can not successfully describe the initial stage of free radical polymerization. In order to solve this problem, three mathematical models were developed and used to verify of the mentioned assumptions. The models were fitted to experimental data and qualities of their fits were compared. Experimental data of isothermal bulk polymerization of methyl methacrylate were obtained by differential scanning calorimetry at 60, 70, 80 and 90?C with initiator concentration (AIBN) of 0.5 wt%. The best fit was shown by the model that assumes constant concentration of initiator during initial stage but takes into account that the rate of initiation is not equal to the rate of termination at the beginning.


2018 ◽  
Vol 8 (3) ◽  
pp. 585-594
Author(s):  
Khdbudin Mulani ◽  
Ravindra Ghorpade ◽  
Surendra Ponrathnam ◽  
Nayaku Chavan ◽  
Kamini Donde

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